Belt Type Concrete Batching Plant
Production Capacity:
60~240 m³/h
Warranty Period:
1 year
Modular Design
24/7 Technical Support
Single-Operator Control
Small Footprint
The belt-type concrete batching plant uses belt conveyors to transport and weigh materials such as sand, gravel, and cement. With its robust design and long service life, it is especially suitable for high-capacity, continuous production projects, producing ready-mix concrete, plastic concrete, and dry-mix concrete.
AGICO’s belt-type batching plant features a compact structure with a small footprint, allowing flexible layout in either horizontal or steep-angle configurations, and supports multi-unit combinations. Its uniquely designed hoppers and track angles ensure more efficient aggregate loading and unloading, improving overall production efficiency by 30%–45% compared to the industry average.
AGICO offers a variety of models, including AG-HZS60, AG-HZS90, AG-HZS120, and AG-HZS180, to meet the demands of projects of different scales. Whether for large-scale building construction, road and bridge projects, or factory production of precast concrete components, we provide efficient and stable concrete mixing plant solutions.
Concrete Batching Plant Belt Feeding System
According to different site conditions, concrete belt conveyors can be flexibly designed in horizontal layouts, inclined layouts, or combined layouts with horizontal and vertical curves.
Due to minimal restrictions from terrain conditions, gentle slopes are usually adopted for ramp transportation. The maximum inclination is generally 14°–16° for upward conveying and 6°–8° for downward conveying.
- Belt Width (mm): 400–1200
- Conveying Speed (m/s): 1.25–2.0
- Conveying Capacity (t/h): 30–480
- Conveying Length (m): ≤ 40
Structure
A belt conveyor mainly consists of a head hopper, frame, head scraper, drive pulley, safety protection devices, conveyor belt, carrying idlers, impact idlers, guide chute, return pulley, tensioning device, tail frame, and return belt cleaner.
Drive Modes
According to the drive configuration, belt conveyors can be divided into single-point drive and multi-point drive systems. The single-point drive unit is installed at one position, usually at the conveyor head. The multi-point drive units are installed at multiple positions. In practice, belt conveyors are typically equipped with a single-point drive system.
Working Principle
The conveyor belt forms a closed loop through connection and is provided with the required tension by the tensioning device. Driven by the motor, friction between the belt and the drive pulley causes the belt to run continuously, enabling concrete materials to be conveyed steadily from the loading end to the discharge end.
Features
- High conveying capacity: Up to 6,000 m³ per hour; conveyor length can be customized according to site requirements.
- Flexible layout: Supports horizontal, inclined, and multi-directional combined arrangements, suitable for complex working conditions.
- Stable operation: The tensioning device ensures sufficient belt tension, prevents slippage, and compensates for belt length variations.
- Strong environmental adaptability: Equipped with belt covers to effectively prevent dust and rain, meeting the demanding conditions of concrete production environments.
Highlights of AGICO Belt-Type Concrete Batching Plant
Low-Energy Conveying
The belt conveying system avoids energy losses caused by frequent start-stop operations. Material feeding is continuous and stable, with minimal spillage and a low risk of blockage. This makes it ideal for long-term, high-intensity production and helps customers continuously reduce electricity costs.
Eco-Friendly Design
Environmental protection is integrated into the design from the very beginning. Key processes adopt sealed structures and are equipped with high-efficiency dust collection systems. This ensures compliance with local environmental regulations and helps customers avoid production shutdowns or rectification risks.
Intelligent Operation
AGICO belt-type concrete batching plants are equipped with advanced automatic control systems that support remote monitoring and automatic operation. The entire production process is visualized and data-driven, significantly reducing labor dependency—one operator can easily manage the whole plant, improving management efficiency.
Flexible Plant Layout
According to on-site conditions, customers can freely choose belt angles, silo types, and batching layouts. Whether the site is narrow or the terrain is complex, AGICO can tailor the optimal solution to meet specific project requirements.
Multi-Purpose Application
The plant can meet the needs of commercial ready-mix concrete production and can also be quickly switched for engineering project use. One set of equipment adapts to multiple application scenarios, greatly improving equipment utilization and overall return on investment.
High-Efficiency Mixing System
The core mixer adopts patented shaft-end sealing technology, offering reliable sealing and easy maintenance, significantly reducing long-term maintenance costs. Mixing efficiency is improved by about 20% compared with conventional designs, while mixing time is shortened by approximately 3 seconds.
Specifications
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
Comparison of Belt Conveyor and Hopper Loading Methods
| Comparison Item | Bucket Elevator | Belt Conveyor |
|---|---|---|
| Applicable Models | AG-HZS25, AG-HZS35, AG-HZS50, AG-HZS75 | AG-HZS60, AG-HZS90, AG-HZS120, AG-HZS180, AG-HZS240 |
| Typical Scenario | Self-use construction, small-scale projects | Commercial concrete plants, large infrastructure projects |
| Loading Efficiency | Relatively slow loading speed, single-bucket cycle limits output | Fast loading speed, material feeding speed over 20% higher than bucket elevator, continuous operation capability |
| Installation & Site Adaptability | Modular design, small footprint (reduced by 1/3~2/3), quick installation | Inclined transport, larger footprint, better suited for open-space sites |
| Cost & Investment | Low initial investment, low energy consumption, simple structure | High initial investment, higher energy consumption, but good long-term economic benefits |
| Maintenance Features | Low motor power, low maintenance cost | Adjustable belt tension device, low failure rate, easy maintenance |
| Advantages | Low investment, small footprint, quick installation, high flexibility | Fast loading, high efficiency, continuous operation, suitable for large-scale production |
AGICO Helps Clients Build a Concrete Plant Quickly with Minimal Hassle
From design to delivery, we provide one-stop EPC concrete batching plant services. Get your customized solution—contact us today!
One-Stop Solution
Customized Design
Quality Assurance
Technical Support
Why AGICO?
Compact Structural Design
The plant features a well-planned, space-saving layout that adapts easily to different site conditions, making it ideal for space-constrained areas or temporary projects.
Efficient Project Delivery
With a mature project management system and standardized manufacturing process, AGICO achieves a 100% on-time delivery rate.
Direct Manufacturer Advantage
From design and manufacturing to delivery, everything is handled directly by AGICO, eliminating middlemen and providing more cost-competitive, integrated solutions.
Energy-Saving Design
The plant can be equipped with eco-friendly dust collectors, reducing total energy consumption by approximately 20%.
Flexible Customization
Our plants can be customized according to required capacity and budget, maximizing return on investment.
Full Lifecycle Service
From project consultation to long-term operation, AGICO provides continuous technical support.
