Pan Mixer Batching Plant
Modular Design
24/7 Technical Support
EPC Solution
Ease of Maintenance
Flexible Layout
Single-Operator Control
| Weighing Methods | Individual weighing, Cumulative weighing |
| Mixer Type | Pan mixer/Planetary concrete mixer |
| Control Systems | PLC Full-automatic, Semi-automatic, Manual |
Capacity:25–240m³/h
Models: AG-HZS25~AG-HZS240 | AG-YHZS25~AG-YHZS180
What Is a Pan Mixer Batching Plant？
A Pan Mixer Batching Plant is a concrete batching plant solution that uses a pan mixer (planetary mixer) as its core mixing equipment. It mainly consists of a pan mixer, aggregate batching system, cement/powder weighing system, water and admixture weighing system, and a PLC control system. It is suitable for the production of concrete and special materials requiring high mixing uniformity, molding quality, and proportioning accuracy.
AGICO Pan Mixer Batching Plants feature a modular design, allowing flexible configuration of each module to meet project requirements. They can be used in fixed production lines or configured as semi-mobile or compact solutions, making them ideal for precast factories, industrial production lines, and projects with limited space. We provide customized concrete mixing plant solutions for our customers.
Core Advantages of AGICO’s Pan Mixer Batching Plant
High Mixing Uniformity
The multi-group mixing arms of the planetary concrete mixer create multi-directional movement trajectories within the fixed mixing pan, ensuring virtually no “dead zones” and achieving thorough shearing and tumbling of materials.
Strong Adaptability
Suitable for precast concrete plants, paving bricks/blocks, concrete, UHPC, fiber-reinforced concrete (small batch, high standard), and other small to medium-batch applications with high quality requirements.
Fast Installation
All AGICO mixing plants are pre-assembled and tested before leaving the factory, reducing on-site commissioning time. Our small and portable mixing plants can be installed and put into production in as little as 2 days.
Modular Design
The aggregate, powder, and conveying systems can be flexibly configured according to project needs, adapting to fixed or semi-mobile layouts. It is expandable, reducing the cost of future upgrades or modifications.
Maintenance Friendly
The clear layout of the mixing pan, mixing arms, and scrapers makes daily inspection and maintenance more efficient. Key wear parts are designed to be replaceable, reducing overall maintenance costs.
Automated Control
The PLC control system supports recipe management and automatic metering, monitoring the production status of each batch of concrete in real time, reducing human error, and facilitating quality traceability and production management.
Specifications
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
Main Components of a Pan Mixer Batching Plant
Pan Mixer
The core mixing equipment, achieving uniform mixing.
Features:
- Fixed mixing pan, mixing arms rotate around the center, providing multi-directional shearing and turning
- Typical capacity: 1.5–3 m³/batch (selectable according to model)
- Suitable for dry-hard concrete, colored concrete, and high-precision concrete
- Adjustable hydraulic or pneumatic discharge gate
- Wear-resistant parts typically have a design life of 3–5 years (depending on production load)
Aggregate Storage & Batching System
To store aggregates such as sand and gravel, and accurately dispense them according to the formula.
Features:
- Multi-bin structure, capable of storing 3–5 types of aggregates simultaneously
- Each aggregate bin typically has a capacity of 6–12 m³
- Precise metering system, with error controlled within ±2%
- Equipped with belt conveyors or bucket elevators.
Cement & Powder Storage System
To store powdered materials such as cement, fly ash, and mineral powder, ensuring dryness and stable supply.
Features:
- Cement silo capacity is optional from 50–100 t/unit, usually configured with 2–4 silos
- Equipped with screw conveyors or pneumatic conveying systems.
- Independent metering, with accuracy up to ±1%
- Silo body is sealed to prevent moisture and dust.
Water and Additive Dosing System
To precisely control the amount of water and additives added, ensuring stable concrete performance.
Features:
- Water and additive metering accuracy ±1%
- Supports simultaneous addition of multiple additives
- Linked with the automatic formula system to ensure consistency for each batch of concrete
Environmental Protection and Dust Collection System (Optional)
To control dust emissions, improve the construction site environment, and meet environmental protection requirements. Features:
Features:
- Closed conveying structure to reduce dust leakage
- Pulse or bag-type dust collection device with a dust capture efficiency of up to 99%
- Dust collection covers the entire process of material feeding, mixing, and discharging.
Automatic Control System
Centralized management of the entire process of batching, weighing, mixing, and discharging.
Features:
- PLC or industrial control system for fully automatic operation
- 17–21 inch touch screen operation interface, with manual/automatic switching
- Supports production data recording and remote monitoring
Pan Mixer Batching Plant vs. Twin Shaft Mixer Batching Plant
| Comparison Dimension | Pan Mixer Batching Plant | Twin-Shaft Concrete Batching Plant |
|---|---|---|
| Mixing Uniformity | Extremely high, multi-directional planetary motion with almost no dead zones | High, mainly based on forced shear mixing |
| Production Orientation | Small to medium single-batch output, quality-oriented | Medium to ultra-high output, efficiency-oriented |
| Equipment Investment | Relatively controllable single-unit investment | Large main motor power, higher initial investment |
| Maintenance Complexity | Intuitive structure, maintenance-friendly | Easy to maintain |
| Typical Applications | Precast components, UHPC, colored concrete | Ready-mix concrete plants, large-scale infrastructure projects |
Selection Criteria
- Focus on concrete quality, consistency, and molding effect → Pan Mixer Batching Plant
- The pan-type planetary concrete mixer has a complex mixing trajectory and ensures uniform mixing, making it particularly suitable for precast components, high-strength concrete, and concrete requiring strict appearance standards.
- Focus on continuous large-scale production and project progress → Twin Shaft Mixer Batching Plant
- The Twin Shaft Mixer Batching Plant has high mixing efficiency and fast discharge, making it suitable for large-scale production and engineering projects with tight deadlines.
Why AGICO?
Engineering
Procurement
Construction
Operations Support
Value-Added Services
Easy Transportation
The plant occupies a small footprint, adapts to various construction sites, is easy to transport, and can be installed quickly.
Reusable Equipment
The equipment can be flexibly redeployed across multiple projects, improving return on investment.
Factory Direct Pricing
By eliminating intermediaries, procurement costs are reduced while product quality is guaranteed.
Energy-Saving Design
The plant can be equipped with eco-friendly dust collectors, reducing total energy consumption by approximately 20%.
Customizable Configuration
Modular and expandable design meets personalized customer requirements, avoiding unnecessary investment waste.
After-Sales Support
AGICO provides full-process guidance and timely spare parts supply, maximizing project profitability.
Please submit your project’s production capacity, site conditions, and construction timeline, and we will provide preliminary selection recommendations. AGICO’s engineering consultants will recommend the most suitable concrete batching plant model based on your specific needs, and provide detailed specifications and a price list within 24 hours.
Act now to get the perfect solution for your project!
Recommended Usage Scenarios
Large-scale building projects
Road and bridge construction projects
Hydropower and water conservancy projects
Precast concrete plants
FAQs
A: Yes, there is. For standard configuration models, under normal production schedules, it generally takes about 30-40 days from production scheduling to factory testing and packaging completion. For customized models, such as those involving special capacity requirements, non-standard structural layouts, or the addition of environmental protection, insulation, or special control interfaces, the lead time will be extended accordingly. The specific time can usually only be accurately determined after the technical solution is confirmed.
A: All our concrete batching plant types support customization, and the customization is based on the actual needs of the project. Adjustable aspects include, but are not limited to:
- Capacity configuration: Matching the appropriate capacity based on single-batch capacity and production rhythm.
- Equipment layout: Can be designed as a fixed, compact, or semi-mobile structure.
- Control system: Supports PLC control logic adjustment, operating interface language switching, and data interface docking.
- Mobility requirements: Adopts a modular design for easy transportation, installation, and subsequent adjustments.
A: Yes, it can. We can optimize the configuration for special working conditions, such as: strengthening electrical protection and heat dissipation design, using enclosed conveying and dust removal systems, and using modular structures and standardized components.
A: AGICO’s product pricing is based on a comprehensive assessment of the overall project requirements. The main factors considered include:
- Required capacity and mixer specifications
- System configuration (such as aggregate, powder, environmental protection system, automation level, etc.)
- Degree of customization
- Delivery method and destination (such as FOB/CIF terms and transportation distance)
After clarifying the requirements, we can provide a clear and comparable quotation plan.
