Twin Shaft Mixer Batching Plant
Production Capacity:
25 ~ 240 m³/h
Warranty Period:
1 year
Modular Design
PLC Intelligent Control
±1% Weighing Accuracy
24/7 Technical Support
A twin shaft mixer batching plant refers to a concrete batching plant that uses a twin shaft concrete mixer as the core mixing equipment. The twin shaft concrete mixer is the most commonly used concrete mixing device. It enables powerful and uniform mixing by driving two mixing shafts to rotate synchronously in opposite directions. It delivers excellent mixing performance for stiff-dry concrete, semi stiff-dry concrete, plastic concrete, and various concrete mix ratios.
A twin shaft mixer batching plant features fast mixing speed, large output, stable quality, high mixing uniformity, and reliable durability. AGICO’s twin shaft mixer concrete mixing plants cover production capacities from 25 to 240 m³/h. They support customized layout and configuration for both stationary and mobile deployments. These plants are widely applied in engineering scenarios including large-scale buildings, bridges, highways, airports, and precast concrete (PC) plants.
| Capacity | 25–240 m³/h |
| Weighing Method | Individual weighing, cumulative weighing |
| Weighing Accuracy | ±1% |
| Mixer Type | Twin-shaft concrete mixer |
| Number of Aggregate Bins | 2–6 |
| Feeding Method | Belt type, hopper type |
| Control System | Push-button semi-automatic, touchscreen full-automatic, computer full-automatic, PLC full-automatic |
| Model (Stationary) | AG-HZS25, AG-HZS35, AG-HZS50, AG-HZS60, AG-HZS75, AG-HZS90, AG-HZS120, AG-HZS180, AG-HZS240 |
| Model (Mobile) | AG-YHZS25, AG-YHZS35, AG-YHZS60, AG-YHZS90 (larger models such as 120 m³/h, 180 m³/h are also available) |
Features of Twin Shaft Concrete Mixer
- Models: AG–JS500 / AG–JS750 / AG–JS1000 / AG–JS1500 / AG–JS2000 / AG–JS3000
- Feeding Capacity (L): 800–4800
- Discharge Capacity (L): 500–3000
- Theoretical Output (m³/h): Approximately 25–180
- Motor Power (kW): 18.5 / 30 / 2×18.5 / 2×30 / 2×37 / 2×55
The JS series concrete mixers manufactured by AGICO are built using high-wear-resistant materials containing >26% chromium. They adopt a multi-arm design, which helps shorten mixing time by 15%. This structure also allows the mixer to deliver a higher level of mixing uniformity and stability.
The mixer is designed with six-layer shaft-end sealing technology, which effectively prevents slurry leakage and shaft locking. This sealing structure protects the mixing shaft from bonding and prolongs the service life of the system.
The discharge gate of the mixer is powered by a hydraulic drive system, which ensures reliable and smooth unloading. The mixer supports dual discharge modes, and when a power outage occurs, the operator can switch to manual discharge mode to guarantee continued operation.
Specifications
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
Reasons to Choose AGICO’s Twin Shaft Mixer Batching Plant
Precision Weighing System
AGICO installs independent or high-precision cumulative weighing systems with intelligent compensation functions, including automatic drop correction and moisture compensation, ensuring that batch accuracy remains above 95%, thereby reducing rework and material waste.
PLC Intelligent Control
The plant uses a PLC-based control system for fully automatic batching, feeding, mixing, and discharging. It features real-time monitoring, early warning, and remote troubleshooting. Operators only need to input the mix ratio, and the system controls the entire process.
Energy-Saving and Low-Maintenance Design
AGICO uses a short screw conveyor for cement transport, reducing failure rates. The automatic belt cleaning system minimizes manual labor and prevents material buildup. Aggregate lifting requires only one lift, reducing energy consumption by approximately 15%, lowering the energy cost per cubic meter of concrete.
Factory Pre-Installation and Commissioning
The Twin Shaft Mixer Batching Plant adopts a modular design and is pre-installed and pre-commissioned at the AGICO factory before shipment. On-site installation becomes plug-and-play, shortening installation time by approximately 5–10 days and improving deployment efficiency.
Applications of Twin Shaft Mixer Batching Plant
Large-scale building projects
Road and bridge construction projects
Hydropower and water conservancy projects
Precast concrete plants
AGICO provides tailored concrete batching plant solutions designed to meet the specific needs. With a professional engineering team and extensive EPC project experience, we can design the most efficient, economical, and practical equipment configuration for your project. We offer full-cycle services, including:
Fast equipment delivery
On-site installation and commissioning
Regular maintenance and technical support
Rapid troubleshooting and spare parts supply
How Does AGICO Help Customers Improve Efficiency?
Easy Transportation
The plant occupies a small footprint, adapts to various construction sites, is easy to transport, and can be installed quickly.
Reusable Equipment
The equipment can be flexibly redeployed across multiple projects, improving return on investment.
Factory Direct Pricing
By eliminating intermediaries, procurement costs are reduced while product quality is guaranteed.
Energy-Saving Design
The plant can be equipped with eco-friendly dust collectors, reducing total energy consumption by approximately 20%.
Customizable Configuration
Modular and expandable design meets personalized customer requirements, avoiding unnecessary investment waste.
After-Sales Support
AGICO provides full-process guidance and timely spare parts supply, maximizes project profitability.
Working Principle of Twin Shaft Mixer Batching Plant
Storage: Cement, aggregates, water, and additives are separately stored in their respective storage systems.
Loading: The various raw materials are conveyed to the batching or weighing system through the transportation system.
Batching: According to the preset concrete mix ratio, the batching system accurately measures each raw material.
Mixing: The accurately measured raw materials are fed into the main mixer for thorough mixing, forming a uniform concrete mixture.
Discharging: The mixed concrete is discharged into concrete mixer trucks.
Transporting: The concrete mixer trucks transport the concrete to the construction site.
