Dry Mix Concrete Batching Plant
Capacity: 25-180 m³/h
Setup time: 6-20 days
Number of ingredients: 2-6 types
Mixer type: Twin-shaft forced concrete mixer
Models: AG25, AG35, AG50, AG60, AG75, AG90, AG120, AG180
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All raw materials, except water, are weighed according to preset proportions and directly unloaded into the concrete mixer truck, where mixing is completed during transportation.
Cost-Effective
Energy-Saving
Long Shelf Life
High Efficiency
Dry mix concrete batching plant, efficient transport mixing concrete plant, does not include a mixing machine. All raw materials (such as cement, sand, and gravel) are weighed according to preset proportions, unloaded directly into the concrete mixer truck, and mixing is completed during transportation. This type of batching plant is not only suitable for general environments but also operates stably in extreme conditions such as high temperatures, high heat, high altitudes, and long transportation distances.
Our dry mix concrete mixing plant provides reliable solutions. With its sturdy and durable structure, you can confidently use it for your construction projects. If you are looking for a reliable dry mix concrete manufacturer, AGICO will be your ideal choice!
Why Choose a Dry Mix Concrete Batching Plant?
Cost-saving and More Economical
Since a dry mix concrete batching plant does not include a mixer, its cost is lower than that of a standard ready-mix concrete batching plant. With a lower investment and efficient operations, it ensures faster returns.
Simple Structure, Flexible Setup
The equipment has a simpler structure, making maintenance easier and more convenient. When necessary, a mixer can be easily added to convert it into a wet mix batching plant.
Longer Storage Time, Fresher Materials
Dry mix concrete can be stored for a longer period as it does not set. This provides more storage and transportation options. When the concrete mixer truck arrives at the construction site, fresh materials can be used directly.
Energy-saving, Eco-friendly, and Environmentally Beneficial
With minimal water usage during the mixing process, dry mix plants are more environmentally friendly, significantly reducing the dust generated during operation. Without the mixer, time and power consumption can be saved.
Increased Productivity, Time-saving
Dry mix plants work in coordination with mixer trucks, quickly discharging materials and speeding up construction. No need to clean the mixer every day, saving time and improving production efficiency.
Main Equipment of A Dry Mix Concrete Plant
AGICO’s professional team provides equipment installation services. We have been focusing on the manufacturing and supply of concrete batching plants for many years, and our equipment offers long service life and fast production performance.
1. Fully Automated Control System
All cables and wire connections are coded for easy tracking and maintenance.
The control system offers both automatic and manual control with multilingual support.
It is easy to set up the production recipe list and allows for easy viewing and printing of reports and invoices.
2. Weighing System
The weighing system utilizes unique patented technology to weigh water and additives, ensuring measurement accuracy.
It is equipped with imported electrical components and high automation, ensuring precise batching.
3. Aggregate Hopper
The hopper features high wear-resistant, thickened panels for durability. The large-capacity storage hopper reduces the frequency of loading by a front loader.
The dual-rail patent machine ensures high precision, easy installation, extended service life, and reduced noise.
4. Cement Silo
The silo has a modular design that saves on transportation costs and is easy to assemble on-site.
It is equipped with a level gauge for real-time monitoring of cement levels.
The discharge system ensures smooth material flow.
5. Concrete Mixer Truck
The mixer truck is equipped with a fully automatic mechanical lifting arm welding device to avoid manual operations.
It features a mixer truck chassis from top Chinese manufacturers for enhanced reliability and performance.
Specifications of Dry Mix Concrete Batching Plants
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
What is the Price of a Dry Mix Concrete Plant?
The price of a dry mix concrete batching plant ranges from $15,000 to $28,000. The exact price depends on its configuration, machinery, size, selected model, and customer specifications. The optional configurations offered by AGICO include, but are not limited to: number of cement silos, size of the batching machine, belt conveyor, hopper conveyor, dust removal system
—— Choose AGICO dry mix concrete batching plants to boost your business growth. Contact us now for a detailed investment plan! ——
SEND INQUIRYDry Mix Concrete Plant vs. Wet Mix Concrete Plant
Comparison Items | Dry Mix Concrete Plant | Wet Mix Concrete Plant |
Appearance | Simple Structure, Fewer Equipment | Complete Structure |
Differences | No Mixer | Equipped with a Twin-Shaft Concrete Mixer |
Components | Includes Batching Machine, Storage Silos, Belt Conveyor, etc., with a Compact Structure | Includes Aggregate Batching Machine, Weighing System, Cement Silos, Screw Conveyor, and Twin-Shaft Concrete Mixer |
Advantages | High Operational Efficiency, Stable and Reliable, Customizable, Saves Time with Mixer Trucks | Produces High-Quality Concrete, High Efficiency, Low Investment, Long Service Life |
Concrete Condition | Dry Material Mixing, Requires Water and Mixing on Site, Longer Storage Time (3-6 Months) | Pre-mixed Wet Concrete, Ready for Use, Must Be Used Within 24 Hours |
Applicable Scenarios | Suitable for Large-Scale Concrete Demand with Moderate Quality Requirements, such as Water Conservancy, Power Plants, Highways, Ports, Bridges, Airports, Large Precast Plants, and Commercial Concrete Plants | Suitable for Medium-Sized Construction Sites, Precast Plants, and Commercial Concrete Plants |
Why AGICO?
Investment Analysis Report
AGICO provides detailed investment analysis reports for customers, covering multiple indicators to help you make informed decisions.
Turnkey Solutions
From design to installation, we offer a one-stop turnkey service, customizing the most suitable concrete batching plant solution for you to ensure the smooth implementation of your project.
Remote Support
Our professional engineers provide remote online support to help you resolve any issues with equipment operation, ensuring long-term, stable, and efficient performance.
On-site Visit
We arrange factory visits or site inspections near your location, allowing you to understand the real-world performance of our equipment and solutions personally.
>>Get Your Custom Solution Today!
How does a dry mix concrete batching plant work?
1. Aggregate feeding: The loader unloads aggregates such as sand and gravel into the batching machine. The batching machine weighs the aggregates and mixes them according to the preset ratio.
2. Aggregate transportation: After weighing, the aggregates are conveyed to the storage silo via a conveyor belt or hopper, preparing them for the next steps.
3. Cement, water, and additive feeding: Cement, additives, and water are separately transported to the storage silo through their respective weighing and delivery systems, ensuring precise measurements.
4. Unloading the mixture into the concrete mixer truck: Once the materials are properly batched, they are unloaded from the storage silo into the concrete mixer truck to begin mixing.
Three Methods of Mixing Concrete in a Truck
Mixing at the construction site
The dry ingredients are batched and loaded into the mixer truck, then transported to the construction site. During transport, the drum rotates at a low speed, mixing the aggregate. Upon arrival at the site, the materials are mixed in the truck to form the concrete.
Mixing at the construction site
The dry ingredients are batched and loaded into the mixer truck, then transported to the construction site. During transport, the drum rotates at a low speed, mixing the aggregate. Upon arrival at the site, the materials are mixed in the truck to form the concrete.
Mixing at the construction site
The dry ingredients are batched and loaded into the mixer truck, then transported to the construction site. During transport, the drum rotates at a low speed, mixing the aggregate. Upon arrival at the site, the materials are mixed in the truck to form the concrete.
Project Cases Around the World
Batching Plant Officially Launched in Malaysia
Batching Plant Project Successfully Launched in South Africa
Concrete Batching Plant in Paula
FAQs
Q: What certifications do your dry mix plants comply with?
Our plants meet international standards, including CE certification for the European market, ISO 9001 for quality management, and environmental regulations for dust control.
Q: Do you provide turnkey installation services?
Yes, we offer complete turnkey solutions, including site planning, installation, commissioning, and operator training with multilingual manuals.
Q: How accurate is the mixing system in your batching plant?
Our dry mix plants ensure high precision with a weighing accuracy of ±1% for cement and sand, supported by an automated PLC control system.
