Dry Mortar Production Line
Capacity: 50,000–800,000 t/y
Control System: Semi-automatic, Fully automatic
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Eco-friendly Design
Flexible Layout
Wide Applicability
Quick Return on Investment
What is a Dry Mortar Production Line?
The dry mortar production line consists of a series of equipment that covers the entire bulk material handling process, and its configuration is different from that of a concrete batching plant. It mainly includes raw material drying, crushing, screening, classification, mixing, dosing, packaging, palletizing, conveying, and storage.In simple terms, it mixes cement, sand, additives, and other raw materials in precise proportions, then delivers them to construction sites in either bagged or bulk form. Users only need to add water and stir according to the specified ratio before use.This equipment can produce both bagged and bulk dry mortar, which is widely applied in construction projects for masonry, plastering, flooring, waterproofing, and other applications.
What Can a Dry Mortar Production Line Produce?
A dry mortar production line can produce a wide variety of mortar types, including:
1. Common mortar: masonry mortar, plastering mortar, floor mortar, waterproof mortar.
2. Special mortar: crack-resistant mortar, interface mortar, adhesive mortar, gypsum mortar, decorative mortar, and thermal insulation mortar.
The commonly used raw materials include cement, sand, hydrated lime, gypsum, perlite, quartz powder, as well as various chemical additives and pigments. Through precise proportioning and efficient mixing, the production line ensures stable performance and reliable quality, meeting diverse construction needs.
Custom Dry Mortar Production Line Solutions by AGICO
AGICO’s dry mortar production line can be specially customized according to different formulas and process requirements, meeting the diverse production needs of building dry mix products. Spare parts, components, and additional equipment for dry mortar production lines can be ordered at any time. We also provide equipment repair, warranty, and post-warranty maintenance services to ensure stable and reliable production.
Simple Dry Mortar Mixing Plant
Capacity:
3–9 tons/hour
Application:
Produces standard dry mix mortar (adhesives, coating mortars, leveling mortars, plastering mortars, putty powder, etc.), meeting the construction needs of small- and medium-scale projects.
Core Components:
Double-shaft paddle mixer, screw conveyor system, finished product hopper and storage, automatic valve bag packaging machine, auxiliary devices (simple dust collector, feeding unit, control cabinet, and air compressor).
Compact Design: Overall height ≤4 meters, small footprint, suitable for limited factory space.
Investment-Friendly: Low initial cost and fast return, especially ideal for startup investors.
Efficient Production: High mixing uniformity, short batch cycle, ensuring continuous and stable output.
Multi-Purpose: Capable of producing not only dry mortar but also putty powder, plastering mortar, and other powder products.
Easy Operation & Maintenance: Simple structure, stable performance, and low maintenance cost.
Eco-Friendly Design: Equipped with a dust collection system to reduce dust emissions and improve the working environment.
Tower Type Dry Mortar Production Line
Capacity:
Up to 200 tons/hour
Application:
Produces standard mortar, putty powder, gypsum mortar, and special mortars (high-strength, insulation, waterproof, etc.); ideal for large-scale production.
Equipment Configuration:
Sand processing system, raw material system, weighing and mixing, finished product storage and discharging, environmental protection system, and automated control.
Features:
1. Vertical Layout: All raw materials flow top-down through weighing → mixing → finished storage → packaging, ensuring a scientific and efficient process.
2. Grand Structure: Main tower height typically exceeds 30 meters, with vertically stacked equipment; small footprint yet massive output capacity.
3. Automated Control: Fully automated operations guarantee stable production and consistent product quality.
Space Saving: Tower structure reduces land usage; compact and sturdy steel framework.
Cost Optimization: Aggregates flow downward by gravity, lowering energy consumption and production costs.
High-Precision Weighing: Independent additive platform ensures accurate proportioning and product consistency.
Versatile Production: Capable of switching between various mortar types to meet diverse project requirements.
Fully Automated Operation: Cuts labor costs, improves production efficiency, and enhances quality stability.
Step Type Dry Mortar Production Line
Capacity:
50,000 – 300,000 tons/year
Application:
Large-scale production of standard mortar and special mortar.
High Cost-Performance: Compared with the tower type production line, investment cost is lower, making it a more economical choice.
Flexible Operation Modes: Supports automatic, semi-automatic, and manual modes.
Accurate Weighing: Independent additive system + high-precision weighing ensure accurate proportioning and improved product stability.
Large-Scale Layout: Bigger equipment size with larger land occupation, ideal for factories with sufficient space.
Specification
| Capacity | 100,000 tons/year | 200,000 tons/year | 300,000 tons/year | 500,000 tons/year |
|---|---|---|---|---|
| Raw Material Conveying | Bucket Elevator NE30 | Bucket Elevator NE50 | Bucket Elevator NE50 | Bucket Elevator NE100 |
| Powder Storage | Vertical Cement Silo 100 tons | Vertical Cement Silo 150 tons | Vertical Cement Silo 200 tons | Vertical Cement Silo 200 tons |
| Screw Conveying | Screw Conveyor 219 | Screw Conveyor 219 | Screw Conveyor 273 | Screw Conveyor 273 |
| Additive Feeding | Manual | Manual/Automatic | Automatic | Automatic |
| Mixing Main Unit | Double Shaft Non-Gravity Mixer 3m² | Double Shaft Non-Gravity Mixer 6m² | Double Shaft Non-Gravity Mixer 10m² | Double Shaft Non-Gravity Mixer 10m² |
| Finished Product Silo | Optional | Optional or 6m² | 6m² | 10m² |
| Finished Product Storage | Packing Machine or Bulk Finished Product Silo | |||
| Dust Collection Device | Pulse 36 | Pulse 48 | Pulse 48 | Pulse 48 |
| Control System | Semi-automatic / Fully automatic | PLC Fully Automatic |
What Is the Price of a Dry Mortar Production Line?
The price of a dry mortar mixing plant varies significantly depending on factors such as production capacity, configuration, and design. Please contact us with the specific requirements of your project to receive a detailed quotation.
| Type | Price Range (USD) | Capacity (TPH) | Main Components | Feeding/Packaging Method | Advantages | Suitable For |
|---|---|---|---|---|---|---|
| Basic | 4,000 – 8,000 | 2–9 | Gravity-free mixer, silo, packaging screw | Manual feeding, manual/semi-automatic packaging | Low investment, quick results | Early-stage investors, trial operations |
| Semi-Automatic | 12,000 – 40,000 | 10–40 | Mixer (with rotor), silo, bucket elevator, dust collector, control system | Manual feeding, automatic weighing and packaging | High output, better working environment, scalable | Small to medium investors |
| Fully Automatic | 30,000 – 500,000 | 10–100 | High-efficiency mixing system, storage/conveying/weighing system, automatic packaging, automatic palletizing, dust removal, etc. | Automatic feeding, automatic weighing and packaging | High automation, large output, high efficiency, high ROI | Medium to large enterprises, sufficient capital |
Advantages of AGICO Dry Mortar Production Line
As a professional manufacturer of dry mortar production lines, we provide our clients with free, complete design solutions and technical guidance. Based on your construction site, plant layout, and production scale, we can customize the most suitable configuration and solution to help you achieve efficient and flexible production.
Compact Structure & Quick Return on Investment
Short plant construction cycle, high automation level, and rapid production startup.
Stable long-term operation with performance indicators fully meeting standards.
Efficient Raw Material Handling & Resource Saving
Bulk cement and fly ash can be directly pumped into silos without additional lifting equipment.
Dry sand and finished products are conveyed into silos via bucket elevators, minimizing resource waste.
Intelligent Weighing & Precise Batching
Automatic raw material feeding through the weighing system and screw conveyors.
Real-time sensor feedback ensures accuracy and reliability of batching.
Materials are discharged quickly through pneumatic large doors into the mixing hopper, enabling continuous production.
Scientific Drying & Significant Energy Savings
Double-layer heat exchange design with inner and outer cylinders improves thermal efficiency by over 50%.
Remarkable coal-saving effect after commissioning, reducing operational costs.
Parallel Flow Process & Wide Applicability
Suitable for clay, coal, slag, iron powder, and other materials.
Widely applied in metallurgy, chemical, and building materials industries.
Energy-Saving & Environmentally Friendly
External insulation of the drying cylinder keeps surface temperature low, reducing heat loss.
Suitable for small buildings, urban construction, and large-scale projects.
Greatly improved working environment and operating conditions.
Stable Discharge & Investment Savings
Initial moisture: 15%; final moisture: ≤1%, suitable for slag powder and dry mortar.
Compatible with multiple fuels such as anthracite, bituminous coal, coal gangue, oil, or natural gas.
Land use reduced by 60%, civil construction investment cut by 50%.
Discharge temperature ≤60°C, allowing direct storage without a cooling shed.
Working Principle of a Dry Mortar Production Line
1. Raw Material Drying and Screening
In dry mortar production, sand is the main aggregate. Natural sand usually contains moisture, which may cause mortar clumping and poor storage performance if used directly. Therefore, wet sand is loaded into a wet sand hopper and conveyed via a belt conveyor into the dryer. The moisture content of the sand is reduced to below 0.5%. After drying, the sand passes through a vibrating screen to separate different particle sizes. Coarse and fine sand are stored separately and selected according to production requirements.
2. Raw Material Storage and Conveying
The dried and screened sand is transported to sand silos. Additives and bagged materials are lifted into their respective storage bins. Cement, gypsum, fly ash, mineral powder, and other additives are stored in dedicated silos. Bulk materials such as cement are kept in sealed steel silos and supplemented by pneumatic or screw conveying. Small-dose materials such as cellulose ether and thickeners are usually fed manually into small bins.
3. Automatic Batching and Weighing
Materials from the sand, powder, and additive silos are discharged by screw conveyors into their weighing hoppers. Major materials such as sand, cement, and fly ash are automatically weighed by electronic scales or weighing hoppers, with an error margin of about ±1%. Additives and small-dose materials are measured using micro-batching systems or manual weighing, with accuracy controlled within ±0.5%. Sensors provide real-time feedback to ensure precise dosing. Once all materials are weighed, they are transferred via screw conveyors into an intermediate hopper for mixing preparation.
4. Material Mixing
The intermediate hopper discharges materials into the dry mortar mixer. The mixer thoroughly blends sand, powder, and additives according to the preset mixing time (generally 3–5 minutes, adjustable depending on materials). The lifting system must be well-sealed and stable to prevent dust leakage during operation.
5. Finished Product Conveying and Packaging
The mixed dry mortar is conveyed by screw conveyors or pneumatic systems into finished product silos. These silos are steel and airtight, equipped with dust collectors and arch breakers to prevent clogging and dust overflow. Mortar is temporarily stored before packaging or bulk dispatch. For bagged products, valve bag packers or open-mouth bagging machines are used.
6. Automation Control
The entire production process is managed by a computer-based control system, significantly reducing manual intervention while improving efficiency and accuracy. Sensors and weighing systems at each stage ensure precise dosing and uniform mixing, guaranteeing consistent product quality.
Launch Your Dry Mortar Production Line with AGICO
With its advanced production technology and innovative capabilities, AGICO offers a complete product range, including mobile, compact concrete batching plants, fixed concrete batching plants, and dry mortar production lines, catering to the diverse needs of customers worldwide.
High Cost-Performance Ratio
With a stable supply chain, AGICO maintains strong cost control, offering dry mortar production line in multiple configurations to maximize return on investment. Ample spare parts inventory ensures long-term, reliable operation of all equipment.
Comprehensive Services for Easy Plant Setup
Leveraging extensive EPC project experience, AGICO provides end-to-end support from initial consultation to after-sales service. We assist clients in quickly establishing concrete batching plants while minimizing project risk and complexity. Services include equipment installation, commissioning, operator training, and technical support.
Trusted Expertise Worldwide
With over 20 years in dry mortar production line equipment manufacturing and sales, AGICO has successfully delivered projects in India, Saudi Arabia, Cambodia, Russia, and other regions. Our professional team continuously provides technical and operational support to ensure smooth project delivery.
High-Quality Components & Reliable Performance
Key components of AGICO dry mortar production plants are made from premium materials to ensure durability and reliability. Advanced control systems provide precise batching and high consistency. Equipment is designed for ease of operation, maintenance, and inspection while remaining energy-efficient, reducing overall ownership costs.
Professional Guidance & Support
Our experts provide advice on plant selection, production guidance, and equipment layout based on actual production needs. Operator training ensures teams can competently maintain and operate the equipment.
Project Cases Around the World
Concrete Production Plant Successfully Built in Egypt
Large-Scale Batching Plant in Indonesia Successfully Started
Batching Plant Commissioned in Argentina
