Eco-friendly Concrete Batch Mix Plant
Production Capacity:
25-300 m³/h
Working Cycle Time:
60s
Dust Concentration as Low as 3 mg/m³
End-to-End Environmental Protection
Real-Time Monitoring
Compact & Scalable Design
An eco-friendly concrete batch mix plant is a modern concrete mixing facility designed with green production as its core concept. It adopts a fully enclosed structure to significantly reduce dust emissions and noise pollution, effectively lowering the amount of dust, wastewater, waste residue, and noise generated during production. This enables clean, energy-saving, and low-emission concrete manufacturing. This plant is suitable for various medium and large-scale projects such as hydropower stations, highways, bridges, ports, and airports, as well as precast concrete production and commercial concrete suppliers.
AGICO provides fully customized concrete batching plant solutions and has more than 20 years of turnkey project experience. We are capable of delivering complete services—from engineering design and equipment manufacturing to on-site installation and commissioning—based on the requirements of different projects.
Our main product range includes stationary concrete batching plants, mobile batching plants, ready-mix concrete plants, as well as dry-mix and wet-mix types. All equipment can be individually customized, whether in terms of capacity, plant layout, or functional configuration. We can flexibly adapt the design to your site conditions and production goals.
If you are planning to build or upgrade a concrete mixing plant, feel free to share your project requirements with us. We will provide the most suitable configuration proposal along with comprehensive technical support.
Key Design Features of AGICO’s Eco-Friendly Concrete Batch Mix Plant
| Project | Design Features | Effects |
| Dust Control | – Fully enclosed modular plant structure to prevent dust leakage – Pulse-jet baghouse dust collectors for negative-pressure dust capture during unloading and mixing – Fully enclosed belt conveyor galleries and screw conveyors – Dust suppression curtains and misting systems – Automatic dust collection and reintegration into the batching system – Spraying systems in aggregate yards to reduce dust | – Significantly reduces dust concentration inside and outside the plant – Minimizes airborne dust and material loss – Enables dust recycling, reducing secondary pollution |
| Wastewater & Waste Residue Treatment | – Equipped with sand–gravel separator and slurry water recycling system – Multi-stage sedimentation and filter-press treatment – Treated water reused as mixing water – Solid residues crushed and screened for reuse as aggregates | – Achieves zero discharge of wastewater and solid residues – Conserves water resources through full recycling – Prevents environmental contamination and enables solid waste reutilization |
| Noise Control | – Optimized mixer sealing and lubrication system – Low-noise motor systems – Uniform aggregate feeding to reduce motor load and noise – Soundproofing materials and vibration-damping pads | – Meets environmental noise standards at plant boundary – Reduces noise impact on surrounding residents and workers – Improves workplace comfort |
| Intelligent Control System | – IoT-based and automated intelligent control platform – Integrated production scheduling, material management, and quality monitoring – Real-time data acquisition via sensors (mix ratios, mixing time, equipment status) – AI-based optimization of production parameters – Remote visualized monitoring through central control room | – Enhances production accuracy and efficiency – Reduces human error – Automatically generates reports and traceability data, ensuring product consistency |
| Environmental Monitoring & Management Platform | – Remote environmental monitoring and alarm system – Centralized control via main control room – Big data analysis and equipment interlinking | – Achieves visualized, centralized, systematic, and intelligent environmental management – Improves traditional extensive management methods – Enhances real-time environmental safety supervision capability |
Specifications
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
Reasons to Choose AGICO Eco-Friendly Concrete Batch Mix Plant
Rapid Mixing & Accurate Feeding
- The single-batch production cycle does not exceed 72/60 seconds, and the actual production capacity can reach 200 m³/h or more.
- The plant adopts optimized mixing and conveying paths to achieve shorter mixing time and higher cycle efficiency.
- The weighing accuracy rate exceeds 95%, far higher than the typical industry level of 70–80%.
Full-Process Eco-Friendly Operation
- The main tower uses AGICO’s patented centralized high-efficiency dust-collection technology, ensuring dust concentration as low as 3 mg/m³, which outperforms national standards and is significantly better than the typical industry level (5 mg/m³).
- The entire process is environmentally controlled, minimizing noise, dust, waste slurry, and waste materials throughout production.
High Level of Intelligent Control
- The plant is equipped with digital commissioning, enabling real-time monitoring of production efficiency and weighing accuracy.
- The weighing system features intelligent early-warning functions to ensure stable concrete quality.
- A three-tier, 72-item electrical fault self-diagnosis system is included, and production video records can be traced back for 21 days.
- Supports remote diagnostics, online maintenance, and system upgrades, allowing most common issues to be resolved within 2 hours.
Low Operation & Maintenance Cost
- Powder materials are conveyed via a super-short screw conveyor or pneumatic airslide, both of which offer low failure rates and easy maintenance.
- The automatic belt-cleaning system reduces manual labor and lowers cleaning time.
- The fully enclosed operation extends component life, significantly reducing maintenance and energy costs.
- Aggregates require only one lifting process, and the energy-saving electrical design reduces power consumption by about 15%.
Compact & Scalable Design
- The top-mounted silo layout achieves minimal footprint.
- The plant supports single-line, double-line, or multi-line expansion, providing clean, flexible layout options.
- The main structure adopts a large steel-matrix support system, ensuring high reliability and strong wind resistance.
- The spacious internal layout facilitates maintenance and future equipment expansion.
How AGICO Compares to Other Manufacturers
| Other Manufacturers | AGICO | Advantages |
| Only adds an external steel enclosure; claims “green” but does not control dust at the source | All powdered materials (from batching, weighing, feeding to mixing and discharging) are fully sealed; no dust pollution around the plant | Truly implements green production, preventing dust emissions and safety hazards (e.g., dust explosions) |
| External enclosure; poor dust removal, easy to clog, potential safety risks | High-efficiency dust collector installed on top of the mixing host; special fiber filter media, resistant to clogging; main machine cover with pressure rubber seal; imported dust collector on top of material bins, large filtration area and high efficiency | Multi-level, full-process dust control ensures a clean and safe working environment |
| Ordinary mixers; conventional reducers and conveyors; higher noise | Mixing host with imported reducer; belt conveyors equipped with cycloidal pinwheel reducer and motorized drums, reducing noise | Improved durability, lower noise, and reduced maintenance costs |
| Traditional mixing process; peak current ~90A; long mixing cycle | Mortar-coated aggregate mixing process; peak current ~70A; shorter mixing cycle | Reduces peak current by ~30% and shortens mixing time, significantly saving energy |
| Additive scales lack effective protection; butterfly valve failure may cause leakage | Additive scales can be cleaned manually or automatically; anti-leak devices installed under scales to prevent additive loss | Saves raw materials and reduces user loss |
| Most manufacturers do not fully recover dust | High-performance pulse dust collection system at each dust point; collected dust is recycled | Reduces operating costs, achieving both environmental and economic benefits |
| Only “looks new”; limited improvements; long-term environmental and safety risks | Optimized from source to production process; green, safe, efficient, energy-saving, loss-reducing, and recyclable | A truly new generation concrete batching plant; reliable investment for long-term use |
Project Case Study
Recently, AGICO’s new eco-friendly concrete batch mix plant was successfully commissioned in Indonesia, providing local clients with an efficient and green solution for concrete production.
The plant is equipped with advanced dust removal technology, effectively controlling dust emissions well below the standard, while also managing noise levels to create a low-carbon and environmentally friendly working environment on-site. The aggregate silos can be optionally equipped with a steel structure foundation, and the steel frame locking design allows for easy disassembly and relocation, reducing logistics and construction costs. The entire project was completed with only two workers within six days, including main plant installation, silo installation, screw hoisting, and commissioning of water, electricity, and control systems, quickly putting the plant into operation.
Customer feedback: “AGICO’s eco-friendly concrete plant features a compact and rational design, quick installation, and efficient operation. It fully meets our production needs and has significantly improved our work efficiency.”
Why AGICO?
1-Year Warranty Service
All equipment comes with a one-year warranty and 24-hour after-sales support, ensuring stable and reliable operation at all times.
Compliance with International Standards
All equipment is manufactured in accordance with ISO quality management systems and strictly complies with local standards.
Long-Term Maintenance
We establish a long-term technical support system, including regular follow-up visits and communication to resolve issues encountered during use.
Regular Follow-Up Visits
Our after-sales engineers conduct regular on-site inspections and training, ensuring the equipment consistently operates at peak performance.
