Hopper Batching Plant
Small Footprint
Quick Installation
Energy-Saving
Modular Design
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The mixing, metering, and lifting system platforms all have the same spatial layout as conventional mixing plants, fully ensuring the requirements for calibration, inspection, and maintenance.
The hopper batching plant is characterized by its aggregate lifting and conveying system, which uses a hopper elevator. This design allows the mixing plant to occupy a smaller footprint and ensures easy installation. It is well-suited for small to medium-sized construction projects such as buildings, bridges, tunnels, and highway bridge works.
AGICO has over 20 years of experience in designing, manufacturing, and exporting construction machinery. Our product range covers various types of concrete batching plants and mixing equipment. Contact us today for the best solution tailored to your project needs.
Capacity: 25–120 m³/h
Hot Models: AG-HZS25, AG-HZS35, AG-HZS50, AG-HZS75
Mixer Type: Double shaft concrete mixer
Higher capacity with fast investment return
Faster assembly and disassembly, easy relocation
Smaller footprint with lower energy consumption
Improved reliability and enhanced safety
High-efficiency Mixing Host
Double-shaft compulsory mixer: Fast mixing speed, low energy consumption, significantly shortens production cycles; suitable for dry-hard, plastic, and other types of concrete.
Precision gap design: Blade-to-liner gap controlled within 5mm, ensuring aggregate grading remains intact.
Wear-resistant and anti-sticking shaft: Main shaft features anti-adhesion technology, stable operation, long lifespan, reducing cleaning and maintenance.
Safe and efficient discharge: Hydraulic station drives the discharge door, providing strong power with self-lubrication; anti-splash discharge system prevents waste and speeds up plant turnover.
Safety protection: Mixer cover and maintenance port equipped with safety devices to ensure operator safety.
Flexible Feeding System
Unique hopper and track design: Smooth aggregate loading and dumping, improving operational efficiency.
Space-saving: Small footprint, highly adaptable, suitable for constrained construction sites.
Intelligent Modular Control System
Modular control: Split structure, easy for maintenance and troubleshooting.
Plug-and-play: Heavy-duty connectors enable quick onsite connection and production startup.
Comprehensive functions: Supports supplemental weighing, tare adjustment, continuous production, and intelligent central control; simple, stable, and reliable operation.
Accurate and Efficient Batching Machine
Double-door structure: Smooth discharge, high hopper utilization.
Automatic cleaning: Polyurethane head cleaner reduces belt wear.
Multiple protections: Adjustable opening, anti-jamming doors, and anti-spillage devices ensure high measurement accuracy and operational safety.
Specifications of Hopper Batching Plants
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
8 Major Advantages of Hopper Batching Plant
Modular Design for Easy Transport and Installation
Quick installation: All components, pipelines, and electrical systems are pre-installed; no complex overhead work required; installation can be completed in as little as 2 days.
Easy relocation: Equipment can be transported as containerized modules, saving time and effort; dismantling and relocation are more convenient.
Space-saving: Compared with inclined belt conveyor feeding, it reduces the footprint by over 50%.
High-Efficiency Mixing Performance
Powerful mixer: Equipped with a high-performance double-shaft mixer, offering strong mixing capability suitable for various concrete mixes, ensuring uniform blending.
Intelligent weighing system: Cumulative weighing method enhances accuracy and efficiency, ensuring precise production.
Fast discharge: Arc-shaped large-opening discharge door shortens unloading time, improving operational efficiency.
Eco-Friendly Design
Dust collection system: Built-in dust removal minimizes airborne dust emissions, protecting the environment.
Low power consumption: Optimized system design improves energy efficiency, reducing electricity usage and operational costs.
Land restoration: Shallow foundation allows for easy land recovery after construction.
Adaptability to Harsh Environments
Durable housing: The sturdy shell protects core components against rain, snow, wind, and sand, reducing failure rates and extending equipment lifespan.
Energy-Efficient and Cost-Reducing
Low fuel consumption: Optimized lifting system reduces loader fuel use.
Low maintenance cost: Simple structure and fewer components make maintenance and repair easier.
Reduced construction costs: No deep foundation excavation required; construction is simple and fast, saving civil costs; flexible relocation avoids secondary expenses.
Flexible Expansion for Various Applications
Versatility: Suitable for commercial batching plants and project-based plants, with strong scalability to meet different demands.
High-performance components: Imported motors and gearboxes ensure stable system operation and lower failure rates.
Intelligent Control System
Multi-language operation: Interface supports multiple languages for global applications.
Real-time monitoring: Monitors production data continuously, ensuring high-precision weighing and operational efficiency.
Adaptive learning: The control system can self-learn and adjust weighing modes, maintaining accuracy and stability.
Easy Maintenance
Simple repairs: Compact structure with fewer components, low failure rate, and convenient maintenance.
Fast servicing: Modular design makes maintenance more efficient, reducing downtime.
Hopper Batching Plant vs. Belt Batching Plant
| Comparison Dimension | Hopper Batching Plant (Hopper Type) | Belt Batching Plant (Belt Type) |
|---|---|---|
| Popular Models | AG-HZS25, AG-HZS35, AG-HZS50, AG-HZS75 | AG-HZS50, AG-HZS75, AG-HZS120, AG-HZS180 |
| Feeding Method | Vertical hopper elevator | Horizontal + inclined belt conveyor |
| Footprint | Compact layout, high space utilization | Larger footprint, suitable for large-scale layouts |
| Features | Easy operation, modular design, easy to relocate | Smooth operation, convenient maintenance |
| Stability | Compact structure, stable performance | High stability, strong adaptability |
| Environmental Friendliness | Simple structure, easy to use | Enclosed conveyor design, better dust control |
| Suitable Applications | Rural self-built houses, small municipal projects, mountainous areas | Large commercial concrete plants, long-term and continuous production projects |
Comprehensive Service System for Reliable Operation
At AGICO, customer satisfaction is at the core of everything we do. We offer end-to-end professional support covering the entire lifecycle of your central mixing plant—from initial consultation to long-term operation.
Pre-Sales Services
Prompt response to inquiries and technical questions
In-depth needs assessment and configuration recommendations
Early-stage technical consulting and feasibility analysis
On-site or factory visits
Tailored plant design based on project requirements
In-Sales Services
Free site survey and evaluation
Detailed project planning
Rigorous quality inspection before delivery
On-site installation and commissioning guidance
Operator training and maintenance support
After-Sales Services
Spare parts replacement
Remote troubleshooting
Routine inspections and scheduled visits
Technical upgrades and optimization plans
Project Cases Around the World
Batching Plant Officially Launched in Malaysia
Batching Plant Project Successfully Launched in South Africa
Concrete Batching Plant in Paula
