Concrete Batching and Mixing Plant
Winter Performance System: “Designed for -30°C harsh environments.”
Capacity (m³/h):
25–240
Working Temperature:
< -30°C
| Weighing Methods | Individual weighing, Cumulative weighing |
| Mixer Type | Twin-shaft concrete mixer, Planetary concrete mixer |
| Control Systems | PLC Full-automatic, Semi-automatic, Manual |
All-Weather Operation
Energy-Saving Rate > 25%
Intelligent Temperature Control
Quick Installation
Concrete Batching Plant for Cold Weather
Addressing Winter Construction Challenges
In cold weather, concrete production faces many problems. Pipes can freeze. Water can turn into ice. Aggregates may become too cold. The cement hydration reaction slows down. These issues can reduce concrete strength.
Stopping work in winter can delay projects and cause big economic losses. If you continue production in winter, you should consider an insulated concrete mixing plant.
AGICO’s insulated concrete batching plant is designed to solve these problems. It works well in very cold regions and during winter construction. Its main principle is to heat all areas where additives, water, and cold aggregates are processed. It also insulates all structures, pipes, and hoses. This ensures stable operation even at -30°C.
Our plant uses a multi-layer insulation structure and smart temperature control technology. Its main components include an insulated aggregate bin, a heated mixing unit, an anti-freeze conveying system, and an automatic temperature control system. These features prevent materials from freezing and help maintain the strength and flow of concrete.
All-Weather Concrete Batching Plant Core System
-30°C Stable Operation System
Active Heating
Heating of aggregates: Thermal conduits are installed within the aggregate storage bin to precisely control the temperature of the sand and stone, preventing freezing and clumping.
Water heating system: It uses either electric heating or boiler heating, combined with an insulated water tank, ensuring a stable and controllable water temperature (≤ 60°C).
Anti-freezing pipelines and valves: All water pipelines and admixture pipelines are wrapped with self-regulating heating tapes. Valves and interfaces are all designed with anti-freezing structures.
Water heating system: The cement silo is equipped with an electric heating system. The additive tank is moved indoors, covered with electric heating blankets, and an insulation cover is added.
Intelligent Heating Control: With a single button, the extremely cold mode automatically adjusts the heating power, the proportion of aggregate preheating, and the water temperature. It also supports remote APP monitoring and data synchronization.
Passive Thermal Insulation
Fully enclosed external sealing structure: It covers areas such as the mixing machine, batching machine, sand and stone storage bin, and belt conveyor, protecting against wind, snow, and dust.
Insulation storage container: The inner lining of the aggregate storage bin is made of highly efficient insulation material. The powder storage bin adopts a double-layer insulation structure, and the dust collector at the top of the bin is treated for anti-freezing.
Box-type Thermal Insulation Workshop: It adopts double-layer color steel plates combined with polyurethane core panels, and the thickness of the wall insulation layer can reach 50 cm. A hot air curtain is installed at the entrance to prevent cold air from entering and maintain the warehouse temperature at 5°C or higher.
Pipeline insulation: In addition to the active electric heating, the outer walls of all pipelines are further covered with rubberized sponge or rock wool tubes to achieve double temperature control.
Continuous Construction Capability in Winter
Stable Production Output Under Low-Temperature Conditions
For winter conditions, AGICO’s insulated concrete batching and mixing plant is designed to fully consider the continuous operation capability in low-temperature environments. The equipment can maintain stable operation in extremely cold conditions. It is equipped with anti-freezing and insulation designs to ensure that aggregates, water, and powder materials can be transported and measured normally at low temperatures, effectively reducing downtime caused by equipment icing and material freezing, and ensuring the construction progress and meeting the requirements for all-weather construction.
Support 24/7 Continuous Production In Winter
All-Weather Stable Feeding System
Reduce The Risk Of Winter Shutdowns
Insulated Concrete Mixing Plant Types
From Standard to Customized Solutions
| Parameter | AG-HZS90 | AG-HZS120 | AG-HZS180 | AG-HZS240 |
|---|---|---|---|---|
| Theoretical Productivity | 90 m³/h / 180 m³/h | 120 m³/h / 240 m³/h | 180 m³/h / 360 m³/h | 240 m³/h / 480 m³/h |
| Mixer Model | JS1500 | JS2000 | JS3000 | JS4000 |
| Mixing Motor Power | 2×30 kW / 4×30 kW | 2×37 kW / 4×37 kW | 2×55 kW / 4×55 kW | 2×75 kW / 4×75 kW |
| Mixing Cycle | 60 s | 60 s | 60 s | 60 s |
| Nominal Mixer Capacity | 1500 L | 2000 L | 3000 L | 4000 L |
| Max Aggregate Size | Φ100 mm | Φ120 mm | Φ150 mm | Φ150 mm |
| Powder Silo Capacity | 3×100 t / 6×100 t | 4×200 t / 8×200 t | 4×200 t / 8×200 t | 4×200 t / 8×200 t |
| Batching Plant Capacity | 2400 L | 3200 L | 4800 L | 4800 L |
| Aggregate Bin Capacity | 4×10.2 m³ / 8×10.2 m³ | 4×25 m³ / 8×25 m³ | 4×25 m³ / 8×25 m³ | 4×25 m³ / 8×25 m³ |
| Number of Aggregate Types | 4 | 4 | 4 | 4 |
| Aggregate Belt Conveyor Capacity | 500 t/h | 700 t/h | 700 t/h | 700 t/h |
| Screw Conveyor Max Capacity | 80 t/h | 90 t/h | 110 t/h | 160 t/h |
| Discharge Height | 4.1 m | 4.1 m | 4.1 m | 4.1 m |
| Installed Power | 172 kW / 2×172 kW | 210 kW / 2×210 kW | 285 kW / 2×285 kW | 342 kW / 2×342 kW |
| Aggregate Weighing Accuracy | ±2% | ±2% | ±2% | ±2% |
| Cement Weighing Accuracy | ±1% | ±1% | ±1% | ±1% |
| Fly Ash Weighing Accuracy | ±1% | ±1% | ±1% | ±1% |
| Water Weighing Accuracy | ±1% | ±1% | ±1% | ±1% |
| Additive Weighing Accuracy | ±1% | ±1% | ±1% | ±1% |
Key Advantages of Insulated Concrete Mixing Plant
Double-layer composite insulation structure
The double-layer insulation layer made of rock wool and polyurethane reduces heat loss by 60% and is suitable for extreme environments below -30°C.
Intelligent Temperature Control System
The temperature sensor conducts real-time monitoring and automatically adjusts the internal/ambient temperature of the container to a range of 10 to 60 degrees Celsius, which is adjustable.
Efficient heating device
The heating methods can be electric heating, fuel heating, gas heating, etc. The temperature can be raised to the set level within 30 minutes.
Tube Design
The steam/hot water pipes in the silo and water tank are designed as coil pipes, which increases the heating efficiency by 50%.
Multiple Security Protection
Equipped with temperature overload protection, leakage detection, etc., the failure rate has been reduced by 90%.
Energy-saving Design
The waste heat recovery technology reduces energy consumption, and the overall energy-saving rate is over 25%.
Language Customization
The control system language of the mixing plant can be customized or modified according to the customer’s requirements.
What We’ve Built
Uzbekistan Batching Plant Officially Launched
Concrete Batch Plant Project Completed in India
Batching Plant in Saudi Arabia Started
Our Experience, Your Confidence
From equipment delivery to on-site commissioning, from operator training to long-term maintenance, AGICO ensures your project runs smoothly. We don’t just sell you a set of equipment—we build a long-term construction partnership with you.
Why AGICO?
20+
years of industry experience
460+
registered patents
170+
countries and regions served
800+
units of equipment in operation
Convenient Transportation
Reusable Equipment
Factory Direct Price
Energy-saving Design
Customizable Configuration
After-Sales Support
