Modular Concrete Batch Plant
Capacity:
25~240 m³/h
Warranty Period:
1 year
Small Footprint
High scalability
Installation completed in 5 days
High-grade concrete production
A modular concrete batch plant is characterized by its modular design, in which each system functions like “building blocks” that can be rapidly assembled, disassembled, and relocated. Compared with traditional mixing plants, it requires far less dependence on site conditions and can be put into operation without complex foundations, significantly shortening the early construction period.
Each module of the AGICO modular concrete batch plant is equipped with standardized interfaces, allowing the plant to enter the commissioning stage after only simple hoisting and connection work. The entire set of equipment can be fully deployed within a short period (5–7 days), making it especially suitable for projects with tight schedules or frequently changing construction sites. When relocated to a new site, the plant can be moved just as easily, greatly enhancing overall construction flexibility.
| Capacity | 25–240 m³/h |
| Weighing Method | Individual weighing, cumulative weighing |
| Weighing Accuracy | ±1% |
| Mixer Type | Twin-shaft concrete mixer, planetary concrete mixer |
| Number of Aggregate Bins | 2–6 |
| Feeding Method | Belt type, hopper type |
| Control System | Push-button semi-automatic, touchscreen full-automatic, computer full-automatic, PLC full-automatic |
| Model (Stationary) | AG-HZS25, AG-HZS35, AG-HZS50, AG-HZS60, AG-HZS75, AG-HZS90, AG-HZS120, AG-HZS180, AG-HZS240 |
| Model (Mobile) | AG-YHZS25, AG-YHZS35, AG-YHZS60, AG-YHZS90 (larger models such as 120 m³/h, 180 m³/h are also available) |
Design Features of the Modular Concrete Batch Plant
Fully Modular Station Structure
- Each system is built as an independent unit and can be flexibly combined.
- The design supports multi-module expansion to meet various production capacities (e.g., additional storage modules).
- Box-type modules follow standard container dimensions, suitable for sea and land transportation.
Block-Type Assembly
- A compact structure with positioning interfaces and quick-connect joints between modules.
- “Building-block” installation allows the entire plant to be operational within 5–7 days.
- Most assembly and testing are completed at the factory, minimizing temporary work and high-altitude operations on site.
Steel Structure Foundation
- Uses a detachable steel foundation, avoiding deep excavation or concrete foundation work.
- Increases the contact area between equipment and ground, enabling fast installation and easy relocation.
- Reduces foundation construction time and cost.
Flexible and Efficient Feeding & Conveying System
- Supports bucket or belt-type aggregate feeding.
- Compact layout, low energy consumption, easy maintenance.
- Equipped with anti-fall protection and multiple safety devices.
- Allows secondary aggregate weighing to improve accuracy.
High-Performance Mixing System
- Suitable for standard concrete and UHPC (ultra-high-performance concrete).
- Uses twin-shaft compulsory mixers or planetary mixers.
- Supports fiber dispersion, micro-powder mixing, and other specialized processes.
Precision Weighing System
- Dynamic weighing error controlled within ±1% (or even ±0.5%).
- Features automatic compensation: additive correction, discharge loss correction, and moisture compensation for aggregates.
- Intelligent formula management enables recipe storage, online adjustment, data query, and report printing.
Split-Type Control System
- Split control cabinets facilitate maintenance and troubleshooting.
- Equipped with aviation quick plugs and heavy-duty connectors for plug-and-play installation.
- Stable and reliable, supporting continuous production and remote centralized control.
Environmental Protection & Energy Saving
- High enclosure performance reduces dust, noise, and vibration.
- Integrated dust collection and wastewater treatment systems meet green-construction standards.
- Aggregate area and mixing tower are strictly isolated to reduce spillage and dust generation.
Smart & Digital Management
- Supports remote monitoring, alarms, and fault diagnostics.
- Records real-time data on material consumption, mixing parameters, and equipment status.
- Compatible with central dispatching and cloud-based management for multi-plant coordination.
Built for Harsh Working Conditions
- Critical components can be made with corrosion-resistant materials or coatings.
- Modular design ensures quick replacement and maintenance with minimal downtime.
- Highly stable and reliable for continuous production, such as in precast concrete facilities.
Specifications
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
Advantages of AGICO Modular Concrete Batching Plants
Fast Installation and Easy Relocation
The modular container-type structure allows the entire plant to be assembled and disassembled within a short period of time, typically enabling re-commissioning within 5–7 days. With quick-connect interfaces between modules, the assembly and dismantling time of the main tower is greatly reduced, making relocation highly efficient. In addition, the plant requires no deep foundation construction, saving a significant amount of preparation time.
Standardized Transportation
All equipment modules are manufactured according to international container standards, ensuring safe and convenient sea and land transportation. The standardized packaging provides better protection during transit, reduces the risk of damage, and lowers logistics costs, making the system ideal for international projects and multi-site operations.
Superior Energy Efficiency and Environmental Performance
The enclosed container-type modules effectively minimize dust emissions while reducing noise and vibration. With a compact station layout and smaller footprint, the plant adapts easily to various job sites. Equipped with high-efficiency dust collection and wastewater treatment systems, it demonstrates excellent performance in green production and environmental protection.
Flexible Expansion for Different Capacity Requirements
The modular design allows plant capacity to be increased or adjusted by adding additional cement silos or aggregate batching modules. This flexibility enables quick expansion and makes the plant adaptable to different project stages and various concrete production needs.
Reduced Overall Costs
The lightweight foundation design cuts down on civil engineering costs, while fast installation saves significant labor and time. Standardized transportation reduces logistics expenses, and the modular structure simplifies maintenance, reducing downtime and lowering the overall lifecycle cost of the equipment.
Strong Adaptability and Wide Application
With a robust structure and comprehensive functionality, the modular batching plant operates reliably in various site conditions, including remote areas, temporary sites, and harsh climates. The plant is compatible with normal concrete, high-performance concrete, UHPC, and many other mix designs, making it suitable for a wide range of engineering applications.
Cases
Uzbekistan Batching Plant Officially Launched
Concrete Batch Plant Project Completed in India
Batching Plant in Saudi Arabia Started
Why AGICO?
1-Year Warranty Service
All equipment comes with a one-year warranty and 24-hour after-sales support, ensuring stable and reliable operation at all times.
Compliance with International Standards
All equipment is manufactured in accordance with ISO quality management systems and strictly complies with local standards.
Long-Term Maintenance
We establish a long-term technical support system, including regular follow-up visits and communication to resolve issues encountered during use.
Regular Follow-Up Visits
Our after-sales engineers conduct regular on-site inspections and training, ensuring the equipment consistently operates at peak performance.
