On-site Concrete Batching Plant
Capacity: 25–120 m³/h
Aggregate Bins: 2–4 types
Mixer Types: Twin-shaft forced concrete mixer, planetary mixer
Models: AG25, AG35, AG50, AG60, AG75, AG90, AG120
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The plants mix concrete directly at the construction site, minimizing material waste and allowing concrete production wherever it’s needed.
Pre-Assembled & Factory-Tested
Modular Design
Easy To Relocate Year-Round
Ready for Use in 1 Hour
An on-site concrete batching plant, as the name suggests, is equipment that produces concrete directly at the construction site. Unlike ready-mix concrete, which is produced at a central mixing plant and then transported by truck, on-site batching allows flexible, real-time concrete production based on project needs. This approach reduces concrete waste, transportation costs, and delivery time.
AGICO’s on-site concrete mixing plants include all necessary equipment and functions for concrete production. Customers can customize modules based on project requirements. We offer comprehensive EPC solutions for the concrete industry, ensuring efficient, tailor-made site operations.
Key Features of AGICO On-Site Concrete Batching Plants
AGICO’s on-site concrete batching plants are engineered for flexibility and efficiency. Designed to move effortlessly between job sites, they are ideal for projects requiring on-demand concrete production and high mobility.
Core Components:
Mobile chassis or trailer: Forms the base for transportation and setup
Aggregate batching system: Stores and weighs different types of aggregates
Cement silo: Stores bulk cement safely and efficiently
Mixing unit: Blends all ingredients into a homogeneous concrete mix
Water storage and dosing system: Accurately measures and supplies water
Control panel: Manages and monitors the entire batching process
High Mobility & Portability
Towable by road, perfect for frequently relocated sites.
All major modules pre-assembled, quick on-site connection.
Fast setup—ready to operate in as little as 1 hour.
No cranes or complex lifting equipment required.
Foundation-Free, Rapid Deployment
No concrete foundation needed—only flat ground.
No concrete production permit required—streamlines approvals.
Operates in tight or space-constrained job sites.
Operational within 8 hours of arrival on-site.
Compact Layout & Full Automation
Integrated automatic control for batching, weighing, and mixing.
Integrated automatic control for batching, weighing, and mixing.
Reduces manual labor and reliance on skilled operators.
Small footprint—suitable for urban or restricted-access locations.
Specifications of On-Site Concrete Batch Plants
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
Hightlights of AGICO On-Site Concrete Batching Plants
AGICO’s on-site concrete batching plants are engineered to optimize productivity and control directly at the construction site. By bringing production closer to demand, they deliver significant benefits across quality, cost, and efficiency.
Continuous Supply & On-Demand Production
Delivers scheduled, proportioned concrete directly on-site.
Eliminates delays caused by third-party supply issues.
Accelerates project timelines and minimizes idle time for labor and machinery.
Reduced Transportation & Logistics Costs
Eliminates the need for long-distance concrete hauling.
Lowers wear-and-tear on transit mixers and reduces coordination costs.
Cuts intermediary storage, staging, and third-party supply expenses.
High-Precision, High-Quality Concrete Output
Accurate metering and intelligent control ensure consistent mix quality.
Customizable mix designs to meet diverse performance and strength requirements.
Uniform mixing improves durability and structural integrity.
Improved Construction Efficiency & Profitability
Enables flexible scheduling and rapid response to site conditions.
Shortens overall project duration and maximizes equipment ROI.
Ideal for small-scale works, road maintenance, and remote construction where concrete needs are variable.
Ready Mix Concrete Plants vs. On-site Batching Plants
| Item | On-Site Concrete Batching Plant | Ready-Mixed Concrete Batching Plant |
|---|---|---|
| Supply Flexibility | Concrete is produced on-demand with no waiting time; adaptable to changes or delays. | Produced in advance, enabling rapid placement on-site; suitable for continuous pours. |
| Control & Management | Full control over mix ratios and usage; highly traceable and transparent. | Produced by external supplier; consistent mix design with reliable quality. |
| Concrete Quality | Batching accuracy within ±3%, and up to ±1% in special cases. | Suitable for large-volume needs; highly standardized production. |
| Resource Efficiency | On-demand production reduces waste; real-time adjustment of concrete quantity supports green construction goals. | Pre-set delivery quantities optimize logistics and planning, but may result in excess or shortage. |
| Cost Control | Bulk purchase of raw materials and on-site storage; pay for actual usage, offering cost advantages. | Billed by ordered quantity; requires precise estimates to avoid waste. |
| Operational Convenience | Requires equipment and some management, but enables local production and usage, enhancing project autonomy. | Simple on-site operations; concrete is ready to use upon delivery. |
| Time Management | Hydration begins only after on-site mixing, allowing greater scheduling flexibility. | Concrete begins setting during transport, requiring rapid placement on-site. |
Typical Applications of On Site Batching Plant
Road Construction
High-Rise Buildings
Infrastructure Projects
Bridge Construction
Is an On-Site Concrete Batching Plant Worth the Investment?
Ideal for Large-Scale Projects
On-site concrete batching plants are perfect for projects requiring high output and continuous concrete supply. Their scalable design handles everything from commercial mass production to small-volume, high-precision work — all while minimizing material waste.
Boost Construction Efficiency & Reduce Risk
By producing concrete on location, you eliminate dependency on third-party suppliers. This enhances scheduling accuracy, reduces downtime, and ensures concrete is mixed to the right specs, in the right quantities, and at the right time for each construction stage.
Relocate with Ease & Cut Operating Costs
AGICO’s mobile on-site plants are designed for quick dismantling and reinstallation at the next job site. This mobility helps maximize equipment usage, cut down on transportation costs, and avoid delays caused by traffic or late deliveries — ultimately improving profitability.
Customized On Site Batch Plant Solutions
Flexible Configurations
Modular Design
Precise Matching To Project Needs
Full Adaptability To Various Applications
Comprehensive Service System for Reliable Operation
At AGICO, customer satisfaction is at the core of everything we do. We offer end-to-end professional support covering the entire lifecycle of your central mixing plant—from initial consultation to long-term operation.
Pre-Sales Services
Prompt response to inquiries and technical questions
In-depth needs assessment and configuration recommendations
Early-stage technical consulting and feasibility analysis
On-site or factory visits
Tailored plant design based on project requirements
In-Sales Services
Free site survey and evaluation
Detailed project planning
Rigorous quality inspection before delivery
On-site installation and commissioning guidance
Operator training and maintenance support
After-Sales Services
Spare parts replacement
Remote troubleshooting
Routine inspections and scheduled visits
Technical upgrades and optimization plans
Project Cases Around the World
Batching Plant Officially Launched in Malaysia
Batching Plant Project Successfully Launched in South Africa
Concrete Batching Plant in Paula
