RCC Plant
Modular Design
24/7 Technical Support
EPC Solution
Ease of Maintenance
Flexible Layout
Single-Operator Control
| Operational Mode | Continuous or Batch |
| Mixer Type | Twin shaft concrete mixer or Continuous mixer |
| Accuracy | ±1% to ±2% |
Capacity:25–240 m³/h
Models:AG-HZS25~AG-HZS240|AG-YHZS25~AG-YHZS180
What is an RCC Plant?
RCC Plant, full name roller compacted concrete plant, is a kind of concrete batching plant. It is specially used to produce roller compacted concrete. It is mainly used in large basic projects such as water dams, road construction, and airports. Roller compacted concrete is dry and hard concrete with a low water-cement ratio. The main difference between an RCC plant and a normal concrete mixing plant is the mixing and discharging equipment. It usually uses a large-capacity, wear-resistant twin-shaft mixer to meet the needs of high-output continuous production.
AGICO can provide custom solutions and full-service support for different grades of roller compacted concrete production. Our concrete batching plants include stationary type, mobile type, compact type, and other types. If you have any needs, please feel free to contact us.
Highlights of AGICO RCC Plant
Aggregate Handling Capacity
The AGICO RCC plant can handle aggregates with a maximum size of 15 cm. It also supports different aggregate grading combinations, which helps reduce cost.
High Output Mixing
The mixer capacity for each batch can reach 4–6 m³. It uses a high-torque twin-shaft design. The mixing is fast and even. The mixing time is short, which ensures continuous production.
Accurate Weighing
The weighing accuracy of aggregate, cement, water, and additives is within ±1–2%. The system can manage formulas automatically and record batch data. This reduces manual errors.
Continuous Conveying
The high-strength conveying system supports continuous high-output work. It reduces downtime and ensures construction efficiency. It is very suitable for large-scale projects.
Durable Structure Design
The whole plant uses a reinforced steel structure frame. Key parts use replaceable wear-resistant liners and blades. It can run 24/7 even in harsh environments.
Moisture Control System
It is equipped with automatic moisture sensors and a water addition system. It can adjust the water content in real time. This ensures good compaction and consistency of low-slump concrete.
Energy Saving and Automation
The motor uses frequency control and can adjust power according to load. This reduces energy use. The PLC control system can record production data and support remote management.
Modular Design
All AGICO concrete batching plants use a modular design. They can be easily dismantled and moved. They are easy to assemble and have a short installation time (saving about 10–15 days on average).
Specifications
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
Applications of Roller Compacted Concrete Plant
Water Conservancy Projects
Water conservancy construction uses many types of aggregates, often with large sizes. The mixing equipment must have strong adaptability. AGICO RCC plant can handle aggregates up to 150 mm. The single mixing capacity can reach 4–6 m³ (depending on the main machine model). It is very suitable for reinforced concrete and high-grade structural concrete production.
Road Projects
In highway construction, the demand for subgrade and base materials is great. High compaction and continuous construction are required. The AGICO RCC Plant can reach a capacity of 240 m³/h. It can produce roller compacted concrete, cement stabilized soil, cement stabilized crushed stone, and other base materials. It can adapt to low-slump mix designs and is suitable for long-distance continuous paving and high-density concrete base construction.
Airport and Port Projects
Airport runways and port yards require high structural strength and durability. AGICO RCC Plant can meet high-load structure design needs. It provides high-density concrete, supports large-area continuous construction, and ensures stable material proportions.
Get Your RCC Project Technical Solution!
Please provide your target capacity, concrete type, site information, and other requirements. We will give you a custom configuration plan and a detailed quotation list based on your information.
RCC Plant vs. Traditional Concrete Batching Plant
| Comparison Item | RCC Plant | Conventional Concrete Batching Plant |
|---|---|---|
| Concrete Type | Low-slump Roller-Compacted Concrete (RCC) | Plastic (Conventional) Concrete |
| Typical Applications | Dams, Road Subbases | Building Construction, Bridges |
| Production Mode | Continuous/Large-Volume Batch Production | Cyclic (Batch) Production |
| Cost Advantage | More Economical for Large-Scale Projects | Flexible for Various Application Scenarios |
Why AGICO?
Engineering
Procurement
Construction
Operations Support
Value-Added Services
Convenient Transportation
The equipment takes up little space. It fits different construction sites. It is easy to transport and quick to install.
Reusable Equipment
The equipment can be flexibly moved to different projects. This helps increase return on investment.
Factory Direct Price
Removing middlemen, it reduces purchasing costs and ensures product quality.
Energy-saving Design
The plant can be equipped with an eco-friendly dust collector. This reduces total energy consumption by about 20%.
Customizable Configuration
The modular and expandable design meets personalized customer needs and avoids unnecessary investment waste.
After-Sales Support
AGICO provides full-process guidance and timely spare parts supply. This helps maximize project profitability.
FAQs
AGICO can provide more than ten types of concrete batching plants, including stationary concrete batching plants, mobile concrete batching plants, ready-mix concrete batching plants, central concrete batching plants, dry mix concrete batching plants, wet mix concrete batching plants, small concrete batching plants, portable concrete batching plants, compact concrete batching plants, etc. Custom design is also available. The capacity range is usually 25–240 m³/h.
AGICO RCC Plant uses a fully automatic PLC control system. It has automatic proportion control, real-time data monitoring, a fault alarm function, and a remote technical support interface. Manual operation is also supported. Semi-automatic systems are available according to the customer’s budget.
Each RCC project has special climate conditions, raw material features, and construction intensity requirements. AGICO provides custom capacity design and site layout planning. We have rich overseas EPC general contracting support experience.
We provide a detailed itemized quotation list. It usually includes the main machine and supporting systems, the control system, the wearing parts list, spare parts suggestions, packing, and factory costs. Sea freight, insurance, and destination port customs clearance fees are usually listed separately. There are no hidden costs and no later price increase.
We will provide foundation drawings and installation manuals in advance. We can also send engineers to the site for installation guidance. We are responsible for commissioning and operational training. Remote video support is also available.
