RMC Concrete Batching Plant
Capacity: 25-240 m³/h
Setup time: 10-60 days
Number of ingredients: 2-6 types
Mixer type: Twin-shaft forced concrete mixer
Models: AG25, AG35, AG50, AG60, AG75, AG90, AG120, AG180
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The concrete is produced in the batching plant and then transported to the construction site by concrete trucks.
Flexible Configuration
Eco-Friendly
Wide Application
High Efficiency
Ready-mix concrete refers to freshly mixed concrete that is centrally batched and sold as a commercial product. Compared to on-site mixing, it offers more stable quality. It is called “ready-mix” because it is not used directly at the production site but is transported to the construction site by concrete trucks.
AGICO provides customized mixing plant solutions to meet the needs of any construction project or concrete production operation. Our ready mix concrete batching plants are the ideal choice for your business.
Types of Ready Mix Concrete Batching Plants
Stationary Ready Mix Concrete Plants
Hopper Type
Compact and Efficient | Ideal for Small Projects
Popular Models: AG25, AG35, AG50, AG75
Hopper-type ready mix concrete batching plants use a lifting hopper to transfer raw materials from storage bins to the concrete mixer. They require less space, making them suitable for sites with limited area. Additionally, they are easier to install on-site, saving time and labor. These plants are ideal for small to medium-sized projects, especially road construction and other space-constrained applications.
Belt Type
High Capacity and Superior Quality | Ideal for Commercial Concrete Production
Popular Models: AG60, AG90, AG120, AG180
Belt-type stationary concrete batching plants transport aggregates to the mixer using a conveyor belt system. This ensures faster and more continuous material feeding, significantly improving overall production efficiency. They are best suited for large-scale projects such as commercial buildings, infrastructure development, highways, bridges, and water conservancy projects.
Mobile Ready Mix Concrete Plants
Mobile ready mix concrete batching plants offer flexibility and mobility, making them ideal for projects requiring frequent relocation. Once a project is completed, the plant can be easily transported to the next job site using a trailer. Unlike stationary plants, mobile plants typically use a belt conveyor system for aggregate transportation.
Key Highlights of AGICO Ready Mix Concrete Plants
Stable Production
Whether for small to medium-sized projects or large-scale continuous production, AGICO ensures smooth construction and stable concrete supply. Large batching plants are particularly suitable for infrastructure projects such as highways and water conservancy works.
High Automation
AGICO’s ready mix concrete batching plants feature intelligent control systems that reduce human intervention, lower labor costs, enhance production efficiency, optimize processes, and ensure high-performance operations.
Environmental Performance
The closed production system reduces dust, noise, and waste emissions, meeting green environmental standards. We also offer customized eco-friendly solutions based on client requirements to meet strict environmental demands at construction sites.
Production Versatility
AGICO plants can produce various types and mix ratios of concrete, widely applied in diverse projects. They meet special requirements such as high-strength and mass concrete, making them ideal for large-scale projects.
Low Maintenance Costs
The equipment is designed for durability, long service life, and ease of maintenance, ensuring minimal upkeep. This reduces operational costs and improves overall economic efficiency.
Main Equipment of Ready Mix Concrete Plant
AGICO’s professional team provides equipment installation services. We have been focusing on the manufacturing and supply of concrete batching plants for many years, and our equipment offers long service life and fast production performance.
Twin-Shaft Concrete Mixer
Our ready mix concrete batching plants are equipped with vertical axis planetary mixers or enhanced twin-shaft mixers, ensuring more uniform and rapid mixing. The shaft diameter exceeds 130mm, offering strong impact resistance and durability. The multi-arm design reduces mixing time by 15%, improving production efficiency. The mixing arms are inserted and sealed inside the shaft, providing stronger mixing effects and ensuring uniform material blending. The discharge process is free from separation, ensuring energy-efficient operation.
Aggregate Weighing Hopper
AGICO’s batching system, in combination with the corresponding concrete mixer, can form modular concrete batching stations of various types and specifications. These stations cost only 1/2 to 1/3 of similarly sized conventional plants and are easy to install and relocate.
Our aggregate weighing hoppers are designed according to the GB10171 technical standards, using electronic weighing, microcomputer control, digital display, and remote operation. They offer accurate weighing, high batching precision, fast speed, and strong control functions. Operation is simple, requiring just one button press for each task.
Belt Conveyor
AGICO belt conveyors are ideal for efficient continuous transport, with advantages including long transportation distances, large capacity, and reliable operation. They are easy to automate and centralize control, and their assembly and disassembly are very convenient.
Screw Conveyor
Our screw conveyors are made of high-quality steel pipes, providing strong rigidity. The reasonable pitch design reduces material compression and prevents blockages.
Cement Silo
Cement silos are closed storage units for cement, fly ash, and other materials. When paired with screw conveyors, they efficiently transport materials to various locations. AGICO cement silos are equipped with a level indicator to show material levels, and a hopper discharging device to prevent material caking due to sedimentation.
Control System
Our ready mix concrete batching plants are fully controlled by a computer system, capable of both automatic and manual operation. The system is simple to operate and easy to learn. The dynamic display panel provides real-time updates on the operation of various components, and it also stores and prints report data.
Specifications of RMC Batching Plant
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
What is the Price of an RMC Concrete Plant?
The price of an RMC concrete batching plant ranges from $30,000 to $400,000. The exact price depends on its configuration, machinery, size, selected model, and customer specifications. The optional configurations offered by AGICO include, but are not limited to: number of cement silos, size of the batching machine, belt conveyor, hopper conveyor, dust removal system
—— Choose AGICO RMC concrete batching plants to boost your business growth. Contact us now for a detailed investment plan! ——
SEND INQUIRYDry RMC Batching Plant vs. Wet RMC Batching Plant
| Dry Mix Concrete Batching Plant |
| The setup of a dry mix plant is relatively simple, as it does not require a mixer. All the raw materials required for concrete production are directly loaded into the concrete mixing truck. The mixing is done during transportation to the construction site. This saves mixing time as the concrete is produced while en route to the site. |
| Wet Mix Concrete Batching Plant |
| In a wet concrete plant, all materials are weighed and sent into the mixer, where they are mixed for a set period of time in the main mixer. Once mixing is complete, the produced concrete is loaded into trucks and transported to the construction site. This method allows for better control of concrete quality. |
Why AGICO?
Stable Product Quality
AGICO operates advanced production lines to ensure consistent product quality. Additionally, we have established a strict quality control system.
Environmentally Friendly
We offer ready mix concrete plant equipment that meets the latest environmental standards, including low noise designs and dust emission control systems.
Efficient Logistics System
AGICO designs efficient logistics solutions tailored to the specific needs of our customers, minimizing delivery time and cost.
Comprehensive Customer Support
We provide various services, including project design, on-site inspection, staff training, and troubleshooting, ensuring your project runs smoothly and efficiently.
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Considerations for Establishing a Ready Mix Concrete Plant
1. Licenses and Permits: Ensure you have the legal business license and other necessary permits. Requirements may vary by region, including environmental protection, quality control, and more. It’s crucial to apply for the necessary permits based on local policies.
2. Environmental Regulations: Operating a ready mix concrete plant can generate noise, dust, and wastewater, which must comply with local environmental regulations.
3. Safety Production Management: Concrete batching plants must adhere to national and local safety production laws and regulations, covering equipment installation, operator training, and emergency preparedness.
4. Product Quality Control: Concrete products must meet national and local construction material standards. It’s essential to understand and comply with relevant quality control standards.
Establishing a ready mix concrete plant is a complex process. To help customers minimize hassle, AGICO offers support such as policy interpretation, safety production solutions, quality control assistance, and project application document preparation, ensuring your project is launched smoothly and quickly.
Project Cases Around the World
Concrete Production Plant Successfully Built in Egypt
Large-Scale Batching Plant in Indonesia Successfully Started
Batching Plant Commissioned in Argentina
FAQs
Q: How is the plant adapted for cold climate operation?
We offer heated aggregate bins, insulated water tanks with temperature control, and hot air generator options for subzero conditions to maintain optimal concrete temperatures during winter production.
Q: What types of mixers do you provide, and which is most suitable for my project?
We supply twin-shaft mixers (ideal for high-strength concrete), pan mixers (for high homogeneity), and planetary mixers (for specialty mixes). Our engineers will recommend the optimal type based on your materials and output requirements.
Q: Can I request special requirements for AGICO’s mobile batching plants?
A: Absolutely. AGICO offers flexible customization options to adjust designs based on your specific needs. Whether it’s in production capacity, configuration, functionality, or adaptation to different environmental conditions, we can provide tailored solutions to ensure your project requirements are fully met.
