Stationary RMC Plant
20+ Years of Industry Experience
800+ Units in Operation Worldwide
EPC Project Engineering Services
A stationary RMC plant (stationary ready-mix concrete plant) is mainly used for continuous and large-scale production of commercial concrete. It consists of a mixing system, a batching system, a measurement system, a conveying system, a dust recovery system, and a control system. It is well-suited for infrastructure projects and precast concrete production.
AGICO offers various types and configurations of concrete batching plants, with customization support. We can provide personalized solutions to meet your needs. Our comprehensive after-sales service ensures that you have no worries. If you are interested, please contact us right now!
Hopper-Type Stationary RMC Plant
The aggregates are conveyed through the lifting hopper, from the batching system to the mixing machine.
25–60 m³/h (AG-HZS25, AG-HZS35, AG-HZS50, AG-HZS60)
Configuration
- cement silo and screw conveyor
- Aggregate batching machine
- lifting hopper and track system
- water and admixture metering system
- double horizontal shaft forced mixer
- PLC automatic control system
Structural Characteristics
- The overall equipment layout is compact, and the occupied area is relatively small.
- The batching system and the mixing machine are usually arranged in the same main structure.
Compact Footprint
The construction area is small, suitable for construction environments with limited space.
Easy Maintenance
The equipment has a simple structure and is relatively easy to maintain.
Cost-Effective Investment
The initial investment is low, suitable for the needs of small and medium-sized concrete production.
| Whole Plant | Model | AG-HZS25 | AG-HZS35 | AG-HZS50 | AG-HZS60 |
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | |
| Standard discharge height (m) | 1.5–3.8 | 1.6–3.8 | 2.7–3.8 | 3.8 | |
| Working cycle time (s) | 72 | 72 | 72 | 60 | |
| Overall dimensions (m) (L×W×H) | 11.7×13×17.2 | 12.9×13×17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | |
| Mixer Section | Model | AG-JS500 | AG-JS750 | AG-JS1000 | AG-JS1000 |
| Aggregate Batching System | Model | AG-PLD1200 | AG-PLD1200 | AG-PLD1600 | AG-PLD1600 (Single Scale) |
| Hopper capacity (m³) | 3.5 | 3.5 | 5 | 10 | |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | |
| Pneumatic System | Air compressor model | AG-1.0-7 | AG-1.0-7 | AG-1.0-7 | AG-1.5-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | |
| Weighing System | Aggregate weighing accuracy | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy | ±1% | ±1% | ±1% | ±1% | |
| Water weighing accuracy | ±1% | ±1% | ±1% | ±1% | |
| Additive weighing accuracy | ±1% | ±1% | ±1% | ±1% | |
| Screw Conveyor System | Model | AG-LSY219-6 | AG-LSY219-6 | AG-SY219-9 | AG-SY219-9 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | |
| Quantity | 2 | 2 | 3 | 3 |
Belt Type Stationary RMC Plant
The continuous transportation of aggregates through a belt conveyor to the mixing machine is a more common type.
75–240 m³/h (AG-HZS75, AG-HZS90, AG-HZS120, AG-HZS180, AG-HZS240)
Configuration
- Multi-bin aggregate batching system
- belt conveying system
- twin shaft forced mixer machine
- large-capacity cement silo and powder conveying system
- precise weighing and metering system
- PLC automatic control system
Structural Characteristics
- The equipment layout is open, and the area is relatively large.
- The conveying process is continuous and highly efficient, making it suitable for large-scale production.
Efficient Material Conveying
High conveying efficiency, suitable for large-scale continuous production
High Output Capacity
Greater production capacity, suitable for large-scale engineering projects
Built for Continuous Operation
Suitable for long-term operation requirements of commercial concrete plants (pre-mixed concrete mixing plants)
| Whole Plant | Model | AG-HZS75 | AG-HZS90 | AG-HZS120 | AG-HZS180 | AG-HZS240 | AG-HZS300 |
| Theoretical production capacity (m³/h) | 75 | 90 | 120 | 180 | 240 | 300 | |
| Standard discharge height (m) | 2.7–3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 | |
| Working cycle time (s) | 72 | 60 | 60 | 60 | 60 | 60 | |
| Overall dimensions (m) (L×W×H) | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 | |
| Total installed power (kW) | 120 | 145 | 210 | 260 | 330 | 370 | |
| Mixer Section | Model | AG-JS1500 | AG-JS1500 | AG-JS2000 | AG-JS3000 | AG-JS4000 | AG-JS5000 |
| Aggregate Batching System | Model | AG-PLD2400 | AG-PLD2400 | AG-PLD3200 | AG-PLD4800 | AG-Ground Silo Type | AG-Ground Silo Type |
| Hopper capacity (m³) | 15 | 15 | 18 | 25 | 35–50 | 35–50 | |
| Belt conveyor power (kW) | 11 | 11 | 15 | 15 | 15 | 15 | |
| Pneumatic System | Air compressor model | AG-1.0-7 | AG-1.8-7 | AG-1.8-7 | AG-1.8-7 | AG-1.8-7 | AG-1.8-7 |
| Rated air displacement (m³/min) | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 | |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | |
| Motor power (kW) | 11 | 11 | 15 | 18.5 | 15 | 18.5 | |
| Weighing System | Aggregate weighing accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | |
| Water weighing accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | |
| Additive weighing accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | |
| Screw Conveyor System | Model | AG-SY219-9 | AG-SY219-9 | AG-SY273-9 | AG-SY273-9 | AG-LSY273-9 | AG-LSY325 |
| Motor power (kW) | 11 | 11 | 15 | 15 | 15 | 18.5 | |
| Quantity | 4 | 4 | 4 | 4 | 4 | 4 |
Advantages of Stationary RMC Plant
High production capacity
The production capacity ranges from 25 cubic meters per hour to 240 cubic meters per hour. It can be customized according to the project characteristics to meet the concrete demands of large-scale infrastructure and commercial projects.
Intelligent control system
PLC automatic control, with simple operation, enables real-time monitoring of production data, records information for each batch of production, and supports remote management and the upgrade of digital project management.
High-strength structural design
Heavy-duty steel structure, suitable for high-frequency, continuous production. It is used for reinforcing silos and supporting frames, with strong load-bearing capacity, long service life, wear resistance and durability, and can adapt to harsh construction environments.
Easy maintenance
With a modular design, installation, maintenance and relocation are all very convenient, reducing maintenance time and costs. Key components use imported parts to enhance reliability. The automatic high-pressure water pump achieves efficient cleaning.
Wide range of applications
Suitable for applications such as reinforced concrete, dry-mixed concrete, wet-mixed concrete, precast concrete and pre-processed concrete. We can also customize according to your specific project requirements.
The Main Components of Stationary RMC Plant
Aggregate batching system
It has multiple storage areas for sand, gravel, and other aggregates. It features automatic weighing and batching, and supports different concrete mix ratios.
Concrete Mixer
You can choose either the dual-shaft forced mixer or the planetary concrete mixer, which ensures thorough mixing with a short cycle.
Cement silo
There are two types: vertical cement silos and horizontal cement silos. They are equipped with screw conveyors to ensure a stable material supply.
Conveyor system
The aggregates are transported to the mixer via belts or hoppers, while the powder is conveyed by a screw conveyor.
Control system
Central control cabinet + touch screen operation interface, enabling fully automatic or semi-automatic production processes.
Concrete Mixer Truck
Customizable, such as five-wheel mixing trucks, six-wheel mixing trucks for tunnel projects, and mining-specific tank trucks.
Stationary Concrete Plant vs. Mobile Concrete Plant
| ITEM | Mobile Concrete Plant | Stationary RMC Plant |
|---|---|---|
| Structure | Modular design, installed on a trailer chassis | Fixed foundation structure, requires ground foundation |
| Mobility | ✅️ can be transported as a whole | ❌️ Not movable |
| Installation Time | Fast, usually ready for operation within 1–3 days | Slow, usually takes 10–30 days |
| Production Capacity | Generally smaller (25–75 m³/h common) | Larger capacity (60–240 m³/h common) |
| Equipment Configuration | Compact structure, commonly uses hopper feeding | More comprehensive configuration |
| Applicable Projects | Highways, railways, bridges, temporary construction | Commercial concrete plants, long-term large projects |
| Transportation Method | Transported by trailer towing | Transported after disassembly |
| Cost | Lower initial investment | Higher investment but more economical in the long run |
Solution
Road Construction
Large-capacity stationary RMC mixing plant (capacity 120–180 m³/h), equipped with a high-precision weighing system and a twin shaft mixer.
Construction Work
Medium to high-capacity stationary RMC mixing plant with modular design, capable of supporting various concrete mix ratios.
Supply of Commercial Concrete
A stationary RMC mixing plant equipped with an intelligent PLC control system and a multi-bin aggregate batching system, enabling automated management.
Hydroelectric Power Engineering
Large-capacity stationary RMC mixing plant, equipped with highly wear-resistant double shaft mixer and large storage bin system.
Get Your Project Technical Solution!
Why AGICO?
Convenient Transportation
The equipment takes up little space. It fits different construction sites. It is easy to transport and quick to install.
Reusable Equipment
The equipment can be flexibly moved to different projects. This helps increase return on investment.
Factory Direct Price
Removing middlemen, it reduces purchasing costs and ensures product quality.
Energy-saving Design
The plant can be equipped with an eco-friendly dust collector. This reduces total energy consumption by about 20%.
Customizable Configuration
The modular and expandable design meets personalized customer needs and avoids unnecessary investment waste.
After-Sales Support
AGICO provides full-process guidance and timely spare parts supply. This helps maximize project profitability.
