Small Concrete Batching Plants
Capacity: 25-60 m³/h
Setup time: 1-10 days
Number of ingredients: 2-4types
Mixer type: Twin-shaft forced concrete mixer
Models: AG25, AG35, AG50, AG60
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The small concrete batching plants have smaller production capacities and high flexibility, making them suitable for small to medium-sized construction projects.
Low Investment
Easy Relocation
Quick Installation
Modular Design
Small concrete batching plants typically refer to fully automated production units with a capacity of less than 60 m³/h. These plants include mixing, batching, storage, conveying, and control systems. Their ease of assembly, disassembly, and transport makes them well-suited for small projects, block factories, and precast plants.
AGICO is committed to delivering efficient concrete batching solutions. Our small concrete mixing plants feature fully automated control systems for easy operation, reduced labor, and enhanced productivity.
Types of Small Concrete Batching Plants by AGICO
Small Mobile Concrete Batching Plants
Popular Models: AG25, AG35, AG50
Application: Regional contractors with multiple sites, temporary municipal projects, and mid-sized residential developments.
All systems of the small mobile batching plant are integrated into a single trailer unit. In addition to the core functions of a concrete batching plant, it offers easy mobility, flexible assembly, and quick site transfer.
Small Stationary Concrete Batching Plants
Popular Models: AG35, AG50, AG60
Applications: Perfect for urban construction sites or projects with tight space constraints.
A small stationary batching plant is a permanent concrete production facility installed at a fixed location, suitable for small to medium-sized concrete projects. Compared to large stationary plants, it has a smaller footprint and is easier to transport and install.
Advantages of Investing in Small Concrete Batching Plants
Adaptable to Changing Construction Needs
Small batching plants can be easily deployed in remote or narrow job sites, eliminating concerns about access limitations for larger equipment. Their compact design and ease of transport make them ideal for multi-site operations.
Quick Response to Project Changes
When project schedules shift, the equipment can be relocated and reinstalled quickly, reducing downtime and keeping the project on track.
Lower Initial Investment
Small concrete batching plants require less upfront capital and fewer personnel during operation, helping you cut labor costs and reduce overall operating expenses.
Reliable Output
All AGICO batching plants are quality-tested before delivery, ensuring consistent performance. Whether for small residential builds or specialized projects, you’ll get high-quality concrete that meets industry standards.
On-Demand Production to Minimize Waste
Each batch can be precisely controlled to match actual needs, avoiding excess material use and supporting eco-friendly, sustainable construction.
Boost Efficiency and Optimize Resources
On-site mixing eliminates transport delays, minimizes wait times, and shortens the construction schedule, maximizing resource utilization and overall productivity.
System Components of Small Concrete Batching Plants
AGICO’s professional team provides equipment installation services. We have been focusing on the manufacturing and supply of concrete batching plants for many years, and our equipment offers long service life and fast production performance.
Mixing System
The core function of the mixing unit is to blend cement, aggregates, water, and other materials into a uniform concrete mix. AGICO uses twin-shaft compulsory mixers, known for their high mixing efficiency, excellent uniformity, and strong wear resistance.
Weighing System
This system ensures accurate dosing of all components based on preset mix ratios. It consists of electronic scales, sensors, and controllers, enabling precise measurement of cement, aggregates, and water to ensure consistent concrete quality.
Conveying System
The conveying system includes aggregate, cement, and water transport mechanisms. Aggregates are typically transferred via belt conveyors or bucket elevators; cement is moved using screw conveyors or pneumatic systems; and water is delivered through pumps and pipelines.
Storage System
Storage units include cement silos, aggregate bins, and additive tanks. AGICO uses high-quality steel for its storage systems, ensuring structural strength, airtight sealing, and protection against moisture, clumping, and contamination.
Control System
The control system is the brain of the batching plant, managing overall operation. AGICO’s system uses PLC controllers or touchscreen interfaces to achieve automated, intelligent control. It’s user-friendly, enhances efficiency and stability, and includes free operator training.
Specifications of Small Batching Plant
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
Investment Analysis of Small Concrete Batching Plants
The profitability of small concrete batching plants depends on several factors, including local demand, raw material costs, transportation distance, labor and electricity expenses, as well as regulatory and environmental requirements. Actual returns may vary by region.
Taking the AG35 as an example, here is a rough profit estimate:
The total investment—including equipment, shipping, labor, installation, and foundation—ranges from $35,000 to $80,000. Assuming a daily output of 200 m³ and a profit of $7 per cubic meter, the daily profit can reach up to $1,400.
Small batching plants offer strong profit potential with relatively low investment.
—— Choose AGICO Small concrete batching plants to boost your business growth. Contact us now for a detailed investment plan! ——
SEND INQUIRYIdeal Scenarios for Small Concrete Batching Plants
| Your project is small in scale, and the cost of a large batching plant is unjustifiable |
| You have a limited budget and need a more cost-effective concrete solution |
| The project demands high-quality concrete within a tight schedule |
| Equipment needs to be frequently relocated between multiple job sites |
Why AGICO?
Worry-Free After-Sales Support
Our engineers provide on-site installation guidance, commissioning, and operational training. Fluent in both Chinese and English, they ensure smooth communication with your team.
Customization Options
AGICO offers a variety of concrete batching plant models to fit your project needs. No matter your special requirements, our engineering team will deliver the most professional solutions.
Comprehensive Certifications
Our factory meets international standards, including CE certification for the European market, ISO 9001 quality management, and environmental regulations for dust control.
Proven in Global Markets
Founded in 2004, AGICO has earned a strong reputation and loyal customers worldwide. Our concrete batching plants have been tested and trusted in markets across the globe.
Get Your Custom Solution Today!
How to Start Your Concrete Batching Plant Project?
1. Preliminary Planning: Before building a concrete batching plant, conduct thorough market research and project planning. This includes analyzing local concrete demand, competitor landscape, and raw material supply. Evaluate the investment scale, expected returns, and potential risks, and prepare a detailed project proposal.
2. Site Selection and Layout: Choosing the right location is critical. Ideally, the site should be close to both raw material sources and end users to reduce transport costs. Also consider land zoning, accessibility, and environmental regulations. For layout, clearly define production, office, and living areas to ensure functional separation and efficient operation.
3. Equipment Procurement and Installation: Select equipment based on production needs, performance, and cost. Pay attention to after-sales service and maintenance support. During installation, follow operational guidelines strictly to ensure safety and system stability.
4. Operational Preparation: This phase includes hiring and training staff, establishing management systems and operating procedures, and obtaining necessary permits and licenses. Build strong relationships with suppliers and clients to ensure smooth production and business operations.
Project Cases Around the World
Batching Plant Officially Launched in Malaysia
Batching Plant Project Successfully Launched in South Africa
Concrete Batching Plant in Paula
FAQs
Q: Does the performance of small concrete batching plants lag behind other types?
Our small batching plants use fully automated control systems and feature a compact, stable design. While their capacity is slightly lower than large plants, they offer greater flexibility, easier maintenance, and better cost efficiency. With proper use and upkeep, small batching plants can operate reliably over the long term.
Q: Can the capacity of small concrete batching plants meet project requirements?
AGICO’s small batching plants have a capacity of 25–60 m³/h, suitable for various projects such as residential and commercial buildings, road repairs, landscaping, as well as specialized applications like foundation pouring, drainage systems, and lightweight concrete production. Their portability makes them ideal for small projects that require quick relocation or access to tight sites.
Q: Are your batching plants suitable for all terrains?
AGICO small batching plants feature modular designs that adapt to most construction terrains, including mountains, hills, rural areas, and urban sites. They offer fast installation and strong mobility, perfect for temporary sites or projects with frequent location changes. For special geology or confined spaces, we provide customized layout solutions.
