Stationary Concrete Batching Plant
Capacity (m³/h):
25–240
Number of aggregate types:
2–6
| Weighing Methods | Individual weighing, Cumulative weighing |
| Mixer Type | Twin-shaft concrete mixer, Planetary concrete mixer |
| Control Systems | PLC Full-automatic, Semi-automatic, Manual |
Models: AG-HZS25, AG-HZS35, AG-HZS50, AG-HZS60, AG-HZS75, AG-HZS90, AG-HZS120, AG-HZS180, AG-HZS240.
CE Standard Design
Custom Configuration
Cost Efficiency
Foundation-Free Design
Stationary concrete batching plants are mainly used for large-scale concrete production and can produce various types of concrete, such as dry hard concrete, semi-dry hard concrete, plastic concrete, and flowing concrete. They are designed to provide maximum production capacity and operate for long periods, offering high flexibility for different projects, especially large infrastructure and precast concrete projects.
AGICO offers customizable stationary concrete batching plants. With the ability to produce any type of concrete, a stable and fault-free structure, and a warranty on spare parts and technical services, our concrete mixing plants have received high praise from customers.
Why Choose AGICO Stationary Concrete Batch Plants?
Easily Handles Large Projects
AGICO’s stationary concrete batching plants have a theoretical production capacity of up to 240 cubic meters per hour, making them capable of handling large-scale projects with efficiency and speed.
Fully Meets Your Needs
Thanks to the flexible structure and various configuration options of AGICO’s stationary concrete batching plants, you can customize the equipment configuration based on the specific needs of your project.
Perfectly Fits Various Installation Areas
We offer solutions for special conditions to ensure that the batching plant adapts to different installation areas, maximizing space utilization and improving construction efficiency.
Durable Design, Long Service Life
Our main chassis and aggregate bins are designed with a robust structure, ensuring durability while ensuring safe transportation. The precise weighing system minimizes vibration, ensuring high-precision performance.
Lower Operating Costs
The spacious maintenance platform design allows easy and safe access to the main components of the mixer and weighing scales, reducing maintenance difficulty and ensuring efficient operation.
Core Systems of Stationary Batching Plants
1. Mixing System
The mixing system is responsible for thoroughly blending various raw materials to produce concrete that meets the required specifications. It is the core equipment of a concrete batching plant. Our JS series concrete mixers feature efficient, durable, and easy-to-maintain designs, capable of meeting all commercial concrete production needs.
Imported Components
The imported SiCOMA mixer (9.2 tons) is reliable and easy to maintain.
High Wear-Resistant Materials
Made with high-chromium materials (>26% chromium), the mixer liner is crafted from high-chromium cast iron to increase durability and wear resistance.
Efficient Mixing Performance
The multi-arm design reduces mixing time by 15%, boosting production efficiency. The mixing arms are inserted and sealed inside the shaft, providing stronger mixing action to ensure uniform material blending. The discharge is seamless, offering high efficiency and energy savings.
2. Control System
The control system manages the entire concrete production process, enabling automatic control, manual control, and remote monitoring. It mainly consists of a PLC control system, a touch screen interface, and a data storage and management system.
Imported Electrical Components
AGICO uses imported electrical components, offering a long service life and low failure rate. This reduces maintenance needs and enhances the overall reliability and durability of the equipment.
Powerful Functions, Easy Operation
Our concrete batching plants are equipped with high-tech automation systems that can perform complex functions. The user-friendly interface provides an intuitive operating experience, improving work efficiency.
3. Conveying System
The material conveying system is responsible for transporting various raw materials (such as sand, gravel, etc.) from the storage system to the mixing main unit.
Powder Conveying
Screw conveyors are used to transport various powders, such as cement and fly ash, in combination with cement silos and weighing systems. AGICO’s LX screw conveyor features high-quality steel pipes for the outer casing and seamless steel pipes for the inner casing, CNC-cut and welded to ensure both aesthetic appearance and excellent wear resistance.
Light Weight, Strong Sealing
The design is flexible, with high conveying efficiency. It is easy to assemble, disassemble, and move.
Reasonable Screw Pitch
This design reduces material compression and avoids blockages.
Aggregate Conveying
Depending on the site conditions of the concrete plant installation, you can choose between conveyor belts or hoppers to transport aggregates.
Hopper Conveying
Space-saving design helps reduce construction costs. Quick feeding shortens the overall working cycle. It is stable in performance and easy to operate.
Belt Conveying
High work efficiency, long transport distances, and suitable for producing high-quality concrete. Stable performance, low maintenance costs, easy to shut down, and unaffected by weather conditions. The conveyor is sealed to reduce environmental pollution.
4. Weighing System
The weighing system is divided into aggregate weighing, powder weighing, and liquid weighing. AGICO’s weighing system is designed in accordance with the GB10171 technical standards and features electronic weighing, microcomputer control, digital display, and remote operation. It offers accurate weighing, high batching precision, fast speeds, and powerful control functions, making operation as simple as pressing a button.
Automatic Batching Compensation & Fault Alarm
The system features automatic batching compensation and fault alarm functions, automatically adjusting gaps to ensure accuracy.
Digital Calibration
The digital calibration scale is simple and intuitive, allowing easy operation via PC.
Data Storage
It stores various production data and offers the option to print workshop reports.
5. Storage System
Aggregate Weighing Hopper
This large container is used for storing various types of small stones and sand needed for concrete production.
High Wear-Resistant, Thickened Panels
The hopper features a high-wear-resistant, thickened panel and a large storage capacity, reducing the frequency of loader refilling.
High Precision, Easy Installation
It offers high precision, easy installation, extended service life, and reduced noise.
Quick Installation and Transfer
The modular design allows for quick installation and relocation, with a split upper and lower bin structure that supports dual-sided loading.
Cement Silo
The cement silo is a facility designed for storing and supplying cement and other powdered materials. We provide silos in various sizes, ranging from 50 to 500 tons, tailored to meet the specific needs of different projects.
Made with High-Quality Steel
It is made of high-quality steel, ensuring durability and safety.
Dust Removal Equipment on Top
It features a dust removal system at the top to prevent dust leakage and an arch-breaking device at the bottom to avoid material clogging.
Equipped with Level Sensors
It is equipped with a level sensor for real-time monitoring of material levels.
Specifications of Stationary Concrete Batching Plants
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
Price Range of Stationary Concrete Batching Plants
The price of a concrete batching plant is not fixed. The price of a stationary concrete batching plant depends on the chosen machinery, size, model, and customer specifications. The actual purchase price should be negotiated based on your specific needs and budget.
AGICO provides professional purchasing guidance to our customers. We offer customized services based on your project requirements, manufacturing the most suitable concrete batching plant to minimize your investment and enhance production efficiency. The table below provides a reference for the market price range of stationary concrete batching plants.
| Model | Price |
| Hopper Type：HZS25-HZS75 | $30,000-$150,000 |
| Belt Type：HZS60-HZS240 | $100,000-$500,000 |
Why AGICO?
Comprehensive Service Support
We offer professional and timely pre-sales, in-sales, and after-sales services to ensure continuous support throughout the project lifecycle. Our expert team provides technical guidance and operational training to help customers quickly master equipment usage and maintenance skills.
Customized Solutions
We provide tailor-made solutions based on customer needs, addressing the specific requirements of various projects. By using advanced technology and high-quality materials, we ensure that the equipment operates reliably and consistently in diverse environments.
Fast Delivery and Efficient Installation
With an efficient production and logistics system, we promise fast delivery. We also offer professional on-site installation and commissioning services to ensure the batching plant is ready for use immediately after setup.
>>Get Your Custom Solution Today!
Working Principle of Stationary Concrete Plant
The stationary concrete batching plant primarily relies on the automated control system to precisely measure and weigh raw materials such as cement, sand, and powders, and deliver them to the mixer. The materials are then thoroughly mixed according to the conveyor system. The specific steps are as follows:
1. Aggregate Loading: Aggregates (such as crushed stone or sand) are loaded into the storage silos by a loader, then unloaded into the weighing hopper.
2. Weighing and Transport: After the aggregates are weighed, they are transported to the hopper via a conveyor belt, and then carried to the waiting hopper on the concrete mixer by a belt conveyor.
3. Cement and Additives: Cement and fly ash are transported to their respective weighing hoppers by screw conveyors; water and additives are delivered to their respective weighing hoppers via dedicated pipelines.
4. Weighing and Delivery: After all materials are weighed, they are sent to the mixer by the control system.
5. Discharge: After mixing, the discharge door is opened to unload the concrete into the mixer truck.
Cases
Uzbekistan Batching Plant Officially Launched
Concrete Batch Plant Project Completed in India
Batching Plant in Saudi Arabia Started
FAQs
Q: What types of projects are stationary concrete batching plants used for?
A: Stationary concrete batching plants are widely used in large construction projects such as roads, bridges, tunnels, large commercial buildings, and infrastructure projects. With their high production capacity and stable performance, they are particularly suited for long-term projects that require a continuous supply of high-quality concrete.
Q: Are stationary concrete batching plants environmentally friendly?
A: Yes, our stationary concrete batching plants are designed with environmental considerations in mind. They feature advanced dust collection systems and noise control technologies to minimize environmental pollution. Emissions and noise from the equipment comply with international environmental standards, ensuring adherence to local environmental regulations.
Q: What maintenance and service options are available?
A: We provide comprehensive after-sales services for stationary concrete batching plants, including regular inspections, troubleshooting, spare parts supply, and on-site support. All services are provided by our professional technical team, ensuring quick responses and efficient problem resolution.
