HZS120 Concrete Batching Plant
Production Capacity:
120 m³/h
Warranty Period:
1 year
Modular Design
24/7 Technical Support
Single-Operator Control
Small Footprint
The HZS120 concrete batching plant is a stationary, high-capacity, fully automated concrete production system with a theoretical output of 120 m³/h. This model is centered on a JS2000 twin-shaft compulsory mixer and equipped with a PLD3200 aggregate batching system. Through automatic weighing, centralized mixing, and unified discharge, it ensures the stable production of various concrete mix designs. It is well-suited for long-term, fixed production scenarios such as medium to large building construction projects, road and bridge works, commercial ready-mix concrete plants, and precast component factories.
The core design objective of the AG-HZS120 is not to pursue extreme performance parameters, but to emphasize stable output, reliability, and controlled operating costs under continuous operation. It is ideal for engineering projects with clear requirements for contractual performance and long-term operation, and can meet the following demands:
Mainstream daily supply capacity for commercial ready-mix concrete plants
Multi-shift construction schedules for roads, bridges, and infrastructure projects
Stable output under long-term, continuous production conditions
Coverage of most medium to large project requirements with a single-plant configuration
| Mixing Plant (Station) Section | Model | AG-HZS120 |
| Theoretical Productivity (m³/h) | 120 | |
| Standard Discharge Height (m) | 1.6 – 3.8 | |
| Work Cycle Time (s) | 60 | |
| Overall Dimensions (mm) (L × W × H) | 55885 × 20200 × 21600 | |
| Total Installed Power Capacity (kW) | 210 | |
| Mixer Section | Model | JS2000 |
| Batching Machine (Aggregate Batcher) Section | Model | PLD3200 |
| Pneumatic System | Air Compressor Model | 1.8 – 7 |
| Rated Air Displacement (m³/min) | 1.67 | |
| Rated Working Pressure (MPa) | 0.8 | |
| Motor Power (kW) | 15 | |
| Weighing System | Aggregate (Sand & Stone) Weighing Accuracy | ±2% |
| Cement Weighing Accuracy | ±1% | |
| Water Weighing Accuracy | ±1% | |
| Additive Weighing Accuracy | ±2% |
Key Components of the HZS120 Concrete Batching Plant
Mixing System
The AG-HZS120 mixing system is equipped with a JS2000 twin-shaft compulsory concrete mixer, featuring a nominal discharge capacity of 2000 L per batch. This mixer is a mature and widely proven configuration within this capacity range, known for its high stability and reliable performance.
Helical mixing structure with optimized mixing trajectories for high mixing efficiency
High-chromium wear-resistant cast iron for extended service life
Mixing blades and liners made of high-rigidity, high-toughness wear-resistant alloy steel
Fully automatic lubrication system for all four shaft ends, reducing the risk of slurry leakage
Hydraulic discharge gate with multiple stopping positions, ensuring smooth operation and low noise
Capable of stable production of plastic concrete, dry-hard concrete, and various high-performance concrete mix designs
Aggregate Batching System
Standard aggregate bins: 4 × 15 m³
Electronic weighing with microcomputer control
Supports both individual material weighing and cumulative weighing modes
The batching unit adopts an “M-shaped” bin layout, with aggregates conveyed to the mixer via belt conveyor
The weighing process is stable with fast response, making it well-suited for continuous material supply conditions.
Aggregate Conveying System
Belt width: 1000 mm
Conveying speed: 1.6 m/s
Motor power: 22 kW
Variable-frequency control for smooth start-up and stable operation
This system offers high conveying capacity, relatively simple maintenance, and strong adaptability to continuous production.
Weighing System
A fully electronic weighing system is used for independent measurement of aggregates, cement, water, and admixtures.
Aggregate weighing: 5000 kg, accuracy ±1%
Cement weighing: 1200 kg, accuracy ±1%
Water weighing: 400 kg, accuracy ±1%
Admixture weighing: 50 kg, accuracy ±1%
Hydraulic discharge gate with multiple stopping positions, ensuring smooth operation and low noise
Capable of stable production of plastic concrete, dry-hard concrete, and various high-performance concrete mix designs
Each weighing hopper is suspended from the frame via load cells, providing a stable structure and excellent repeatability, meeting the strict proportioning accuracy requirements of high-performance concrete.
Control System
The entire plant adopts a PC + PLC command control system, equipped with a 17-inch color industrial computer, supporting seamless switching between automatic and manual operation modes.
Functions include recipe storage and recall, automatic drop compensation, over- and under-weighing alarms and correction, real-time operation monitoring, data storage, and report printing.
With clear control logic and an intuitive interface, the system allows operators to get up to speed quickly and supports long-term, stable plant operation.
Reasons to Choose AGICO’s Concrete Batching Plant
Durability-Oriented Design
The key load-bearing structures of the AG-HZS120 batching plant are reinforced for sustained high-load operating conditions. The overall machine is engineered with a strong emphasis on strength, stability, and vibration resistance, making it more suitable for heavy engineering applications. This helps reduce failure rates and the risk of unplanned downtime. Wear-resistant designs are applied to areas subject to severe material abrasion to slow structural wear.
Modular Steel Structure
The entire plant adopts a standardized modular steel structure with clearly defined structural units. This design facilitates transportation and rapid installation, while also enabling later disassembly and relocation. A compact structural layout combined with an engineering-grade feeding solution reduces the footprint while ensuring continuous production, making it well suited to projects with tight schedules, limited site space, or phased relocation requirements.
Reliable Mixing System
The core mixing system is based on a proven twin-shaft compulsory mixer design. Through stable synchronous drive and optimized mixing trajectories, it achieves efficient and uniform mixing. Wear parts are made of abrasion-resistant materials and support partial replacement, ensuring consistent concrete quality while reducing maintenance workload and spare-parts costs over long-term operation.
Engineering-Grade Weighing Configuration
All materials are measured using independent electronic weighing systems. The weighing logic prioritizes stability and repeatability, with segmented weighing and auxiliary control measures to minimize fluctuations. This configuration is better suited to maintaining long-term mix proportion consistency on engineering sites, meeting the quality control requirements of road, bridge, and large-scale structural construction.
Simple and Clear Automation Control
The control system is built around mature PLC logic, enabling centralized monitoring and automated production while retaining necessary manual intervention options. The control logic is intuitive, with clearly defined interlocks, helping reduce operator error and improve overall plant safety. It also makes the system easier for on-site personnel to understand, maintain, and troubleshoot.
Customized Production Configuration
The AG-HZS90 batching plant can be equipped with heating, cooling, dust collection, and material recycling systems according to local climate conditions and construction requirements. It is designed to operate reliably in extremely cold, hot, or high-intensity construction environments. The overall plant favors an enclosed layout and integrates dust suppression, cleaning, and washing measures.
HZS120 Concrete Batching Plant Investment Profit
| Item | Unit Price (USD) | Quantity | Total (USD) |
|---|---|---|---|
| Annual Operating Revenue | $45.76 | 8 × 300 × 100 = 240,000 m³ | $10,982,400 |
| Material Cost | $28.60 / m³ | 8 × 300 × 100 = 240,000 m³ | $6,864,000 |
| Energy & Maintenance Cost | $1.72 / m³ | 8 × 300 × 100 = 240,000 m³ | $411,840 |
| Labor & Management Cost | $7,150 / person / year | 10 persons | $71,500 |
| Business Tax (6%) | — | — | $659,904 |
| Net Profit | — | — | $2,979,616 |
Your Trusted Partner for Full-Scope EPC Solutions
AGICO provides tailored concrete batching plant solutions designed to meet the specific needs. With a professional engineering team and extensive EPC project experience, we can design the most efficient, economical, and practical equipment configuration for your project.
Engineering
Project planning, process design, and construction drawing design.
Procurement
Bidding, purchasing, transportation, and quality control of equipment and materials.
Construction
Civil works, equipment installation, system commissioning, and trial operation.
Delivery & Training
Performance acceptance, operator training, and handover of technical documentation.
Applications of AGICO’s Concrete Batching Plant
Large-scale building projects
Road and bridge construction projects
Hydropower and water conservancy projects
Precast concrete plants
Our Services
Project Consulting & Solution Configuration
Based on project scale, site conditions, and production capacity requirements, we provide equipment selection and system configuration recommendations.
Equipment Manufacturing & Quality Control
Standardized production processes with rigorous inspection of critical components to ensure engineering-grade reliability.
Transportation & On-Site Installation Support
Modular delivery with installation guidance and on-site technical support.
Commissioning & Trial Operation
Equipment commissioning and trial production support to ensure stable system commissioning.
Operation Training & Technical Handover
Comprehensive training covering operation, safety, and maintenance to shorten the team ramp-up period.
After-Sales Maintenance & Spare Parts Support
Technical support, maintenance guidance, and supply of critical spare parts to ensure continuous production.
Upgrade & Expansion Services
Support for environmental compliance upgrades, automation systems, and future capacity expansion needs.
How Does AGICO Help Customers Improve Efficiency?
Easy Transportation
The plant occupies a small footprint, adapts to various construction sites, is easy to transport, and can be installed quickly.
Reusable Equipment
The equipment can be flexibly redeployed across multiple projects, improving return on investment.
Factory Direct Pricing
By eliminating intermediaries, procurement costs are reduced while product quality is guaranteed.
Energy-Saving Design
The plant can be equipped with eco-friendly dust collectors, reducing total energy consumption by approximately 20%.
Customizable Configuration
Modular and expandable design meets personalized customer requirements, avoiding unnecessary investment waste.
After-Sales Support
AGICO provides full-process guidance and timely spare parts supply, maximizes project profitability.
FAQs
Why is the actual output lower than the theoretical capacity?
The theoretical output is calculated based on standard working conditions and continuous production. In actual operation, output is influenced by factors such as mix design complexity, efficiency of truck dispatching, operator skill level, and equipment maintenance conditions. With proper production organization, the AG-HZS120 can achieve a stable and predictable actual output level.
What are the basic site and foundation requirements for the batching plant?
The site must accommodate the main plant area, aggregate stockpiles, cement silo area, and access routes for mixer trucks. The foundation should be structurally designed according to equipment loads. Specific dimensions and structural details depend on the selected configuration. Site evaluation during the planning stage is strongly recommended to avoid costly adjustments later.
Does the batching plant support future expansion?
The AG-HZS120 adopts a modular design, allowing for future expansion such as adding cement silos, environmental protection systems, or automation upgrades. In some projects, it can also be integrated into a multi-plant system as part of a larger production setup.
How do you provide installation and training services?
We provide installation guidance, operational training, and maintenance training, and can also send engineers on-site for installation training to ensure staff are familiar with equipment operation. The equipment comes with a 12–13 month warranty from the date of arrival at the customer’s port, along with spare parts and technical support.
What should I do if the equipment has problems?
Support can be obtained in the following ways: Send photos or descriptions of the issue to our customer service, or call our 24-hour service hotline. If necessary, we can dispatch engineers to provide on-site technical support.
Can the equipment be customized?
Yes. AGICO concrete batching plants can be customized according to Required capacity, Silo height, Special concrete types, Site conditions, Voltage and frequency can be adjusted according to local standards.
