Wet Mix Concrete Batching Plant
Capacity: 25-240 m³/h
Setup time: 6-30 days
Number of ingredients: 2-6 types
Mixer type: Twin-shaft forced concrete mixer
Models: AG25, AG35, AG50, AG60, AG75, AG90, AG120, AG180, AG240, AG300
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All materials, including water, are premixed in the central mixer and loaded into trucks for transport, requiring minimal additional mixing before use.
Powerful Production Capacity
More Uniform Mixing
High Level Of Automation
Reduced On-Site Labor
Wet mix concrete batching plants, also known as central concrete batching plants, premix all components (such as aggregates, cement, water, and additives) at the factory before transporting the concrete to the construction site, where only simple mixing is needed before use. Compared to dry mix concrete batching plants, the thorough premixing in wet mix batching plants results in more consistent and higher-quality concrete.
AGICO is your trusted construction partner, offering not only premium equipment but also comprehensive services from design and installation to after-sales support. Contact us now to get a customized wet mix concrete mixing plant solution.
Advantages of Investing in Wet Mix Concrete Batching Plants
Meet Diverse Project Needs
You can select the appropriate capacity based on your project size. AGICO’s wet mix concrete plants offer capacities from 25 to 240 m³/h, widely used in roads, bridges, buildings, and more. Their modular design simplifies assembly, shortens setup time, and accelerates plant commissioning.
Consistent Mixing Quality
Designed for producing uniform and stable mixtures, AGICO batching plants feature advanced material handling systems that ensure consistent quality. Efficient feeding, precise mixing, and fast output help speed up construction and reduce costs.
Automated Control Simplifies Operation
Our wet mix batching plants use fully automated computer control systems to minimize human error, ensuring continuous production and high product quality. Both experienced engineers and novices can operate them easily, lowering training and labor costs.
Flexible Configurations for Various Construction Needs
AGICO offers both portable and stationary wet mix plants, allowing clients to choose the best setup based on project demands and site conditions for quick adaptability. Our expert team also provides guidance to help customers make the best choice.
Reduce Long-Term Costs
Although wet mix plants require higher initial investment, their long-term returns are substantial. AGICO’s plants are built with high-strength structures and advanced manufacturing techniques to ensure stable operation even in harsh environments, reducing maintenance frequency and extending service life, thus lowering overall costs.
Wet Mix Batching Plant Equipment List
AGICO’s professional team provides equipment installation services. We have been focusing on the manufacturing and supply of concrete batching plants for many years, and our equipment offers long service life and fast production performance.
Mixing System
Equipment
Twin-shaft compulsory concrete mixer
Features
It is constructed with durable steel and equipped with wear-resistant liners for extended service life.
It is easy to set up the production recipe list and allows for easy viewing and printing of reports and invoices.
Storage System
Equipment:
Cement silo, aggregate bins
Feature
Cement silo is equipped with level sensors at both top and bottom, and an air-blowing anti-arch device at the bottom to prevent unloading blockages.
Aggregate bins use thick, high-wear-resistant panels for long durability. Large-capacity hoppers reduce the frequency of loader refills. The overall structure is well-designed, sturdy, and visually appealing.
Conveying System
Equipment
Screw conveyor, belt conveyor, bucket elevator
Features
Powder material conveying is fully sealed. The outlet and weighing hopper are connected with flexible links, ensuring accurate measurement. The gap between screw blades and the casing is minimal, maximizing transmission efficiency.
Belt conveyors are typically used for larger batching plants. Bucket elevators occupy less space and suit small or mobile batching plants. Selection of aggregate conveying equipment depends on site conditions, budget, and production capacity; we provide tailored recommendations accordingly.
Weighing System
Components
Aggregate weighing, powder weighing, and liquid weighing
Features
Aggregate weighing employs both individual and cumulative weighing methods. The design minimizes vibration to maximize weighing accuracy.
The cement weighing hopper is suspended by sensors on a sturdy frame for high reliability.
Powder, water, and additives are all weighed using electronic scales, ensuring high precision and accuracy.
Control System
The entire batching plant is computer-controlled, supporting both automatic and manual operation. It is user-friendly and easy to learn.
The dynamic panel displays the operating status of each component clearly and allows for data storage and report printing.
Specifications of Wet Mix Concrete Batching Plants
| Whole Plant Section | ||||||||||
| Theoretical production capacity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 |
| Standard discharge height (m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimensions (m) (L x W x H) | 11.7x13x17.2 | 12.9x13x17.2 | 14.9×17.8×17.2 | 36.5×11.3×20.4 | 15.9×18.8×17.2 | 51.1×19.1×21.6 | 55.8×20.2×21.6 | 59.8×20.6×23.7 | 56×22×21 | 57×25×23 |
| Total installed power (kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Mixer Section | ||||||||||
| Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Aggregate Batching System | ||||||||||
| Model | PLD1200 | PLD1200 | PLD1600 Single Scale | PLD1600 Pneumatic Multi-Scale | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo Type | Ground Silo Type |
| Hopper capacity m³ | 3.5 | 3.5 | 5 | 10 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Belt conveyor power (kW) | 3 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 15 | 15 | 15 |
| Pneumatic System | ||||||||||
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated air displacement (m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (kW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 15 | 18.5 |
| Weighing System | ||||||||||
| Aggregate weighing accuracy range (kg) accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy range (kg) accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Screw Conveyor System | ||||||||||
| Screw conveyor model (m) | LSY219-6 | LSY219-6 | SY219-9 | SY219-9 | SY219-9 | SY219-9 | SY273-9 | SY273-9 | LSY273-9 | LSY325 |
| Motor power (kW) | 7.5 | 7.5 | 11 | 11 | 11 | 11 | 15 | 15 | 15 | 18.5 |
| Quantity | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 | 4 | 4 |
AGICO Concrete Batching Plants Environmental Protection Measures
Concrete batching plants inevitably produce noise, dust, and wastewater during the production process. To minimize environmental impact, AGICO offers a range of customizable eco-friendly solutions:
Noise Control
Soundproofing and vibration dampening devices are installed at key locations such as the mixing system and conveyor units to reduce noise generation and transmission. In addition, the plant layout is carefully planned to minimize disruption to surrounding communities and environments.
Dust Control
Dust collection systems—such as baghouse filters or cyclone dust collectors—are installed above the mixer to reduce airborne dust emissions. Storage systems are also sealed to prevent leakage and dispersion of particulate matter.
Wastewater Treatment
A wastewater treatment system is implemented to process and recycle production water before discharge. This system typically includes sedimentation tanks, filtration units, and disinfection basins, which effectively remove suspended solids, organic matter, and harmful bacteria from the water.
Solid Waste Management
Solid waste generated during production is sorted for proper disposal. Recyclable materials such as scrap metal and plastic are reused, while non-recyclable waste—such as discarded concrete or bricks—is treated to render it harmless before being buried or stored appropriately.
—— Choose AGICO wet mix concrete batching plants to boost your business growth. Contact us now for a detailed investment plan! ——
SEND INQUIRYDry Concrete Batching Plant vs. Wet Concrete Batching Plant
| Item | Dry Concrete Batching Plant | Wet Concrete Batching Plant |
|---|---|---|
| Mixing Method | Dry materials mixed without water; water added in mixer truck | All ingredients including water are mixed at a central mixer |
| Water Addition Time | Added during transportation | Added at the batching plant |
| Main Equipment | Batching system + mixer truck | Batching system + central mixer + mixer truck |
| Energy Consumption | Low | High |
| Mixture Quality | Stable, suitable for long-distance transport | Uniformly mixed, suitable for short-distance transport |
| Application Scenarios | Widely distributed sites, long transport distances | Centralized sites, high concrete quality requirements |
| Maintenance Cost | Low | High |
| Ease of Operation | Easy to operate | Easy to operate |
| Summary of Advantages | High efficiency, low energy consumption, simple maintenance, stable quality | More uniform mixing, suitable for applications requiring high-quality concrete |
Why AGICO?
Investment Analysis Report
AGICO provides detailed investment analysis reports for customers, covering multiple indicators to help you make informed decisions.
Turnkey Solutions
From design to installation, we offer a one-stop turnkey service, customizing the most suitable concrete batching plant solution for you to ensure the smooth implementation of your project.
Environmentally Friendly
We offer ready mix concrete plant equipment that meets the latest environmental standards, including low noise designs and dust emission control systems.
Comprehensive Certifications
Our factory meets international standards, including CE certification for the European market, ISO 9001 quality management, and environmental regulations for dust control.
Get Your Custom Solution Today!
How Does a Wet Mix Concrete Batching Plant Work?
1. Material Preparation: Cement, aggregates (such as sand and gravel), and additives are stored in designated silos or bins.
2. Weighing and Batching: The control system directs the material weighing system to measure each component precisely according to the preset mix ratio. Once weighed, materials are transferred to the mixer via the conveying system.
3. Mixing Process: The mixer is activated to blend cement, aggregates, water, and other components. Inside the mixing unit, rotating blades continuously stir the materials to ensure a uniform mix. Mixing speed and duration can be adjusted based on the concrete type and project requirements.
4. Discharge and Transportation: The mixed concrete is discharged through the outlet and delivered to the construction site via transit mixers or concrete pumps. During transport, it’s crucial to maintain the concrete’s consistency and flowability to prevent segregation or bleeding.
Project Cases Around the World
Concrete Production Plant Successfully Built in Egypt
Large-Scale Batching Plant in Indonesia Successfully Started
Batching Plant Commissioned in Argentina
FAQs
Q: Can you meet environmental regulations in different regions?
Yes, our concrete batching plants offer customizable environmental options, including high-efficiency dust removal systems, wastewater recycling and treatment equipment, noise control devices, and other eco-friendly facilities to comply with local environmental standards and green construction requirements.
Q: Can wet mix concrete batching plants handle different types of aggregates?
Yes, wet mix plants can process various types and sizes of aggregates including crushed stone, gravel, and manufactured sand. With advanced automation, these plants precisely control raw material ratios and mixing time, ensuring consistent quality and performance to meet diverse project requirements.
Q: What service options do you provide?
We offer comprehensive support from project design to after-sales service, including batching plant design and customization, equipment manufacturing and delivery, on-site installation and commissioning, operator training, remote technical support, maintenance services, and spare parts supply.
